Performance modeling and optimization for complex repairable system of paint manufacturing unit using a hybrid BFO-PSO algorithm

2019 ◽  
Vol 36 (7) ◽  
pp. 1212-1228
Author(s):  
Amit Kumar ◽  
Vinod Kumar ◽  
Vikas Modgil

Purpose The purpose of this paper is to optimize the performance for complex repairable system of paint manufacturing unit using a new hybrid bacterial foraging and particle swarm optimization (BFO-PSO) evolutionary algorithm. For this, a performance model is developed with an objective to analyze the system availability. Design/methodology/approach In this paper, a Markov process-based performance model is put forward for system availability estimation. The differential equations associated with the performance model are developed assuming that the failure and repair rate parameters of each sub-system are constant and follow the exponential distribution. The long-run availability expression for the system has been derived using normalizing condition. This mathematical framework is utilized for developing an optimization model in MATLAB 15 and solved through BFO-PSO and basic particle swarm optimization (PSO) evolutionary algorithms coded in the light of applicability. In this analysis, the optimal input parameters are determined for better system performance. Findings In the present study, the sensitivity analysis for various sub-systems is carried out in a more consistent manner in terms of the effect on system availability. The optimal failure and repair rate parameters are obtained by solving the performance optimization model through the proposed hybrid BFO-PSO algorithm and hence improved system availability. Further, the results obtained through the proposed evolutionary algorithm are compared with the PSO findings in order to verify the solution. It can be clearly observed from the obtained results that the hybrid BFO-PSO algorithm modifies the solution more precisely and consistently. Research limitations/implications There is no limitation for implementation of proposed methodology in complex systems, and it can, therefore, be used to analyze the behavior of the other repairable systems in higher sensitivity zone. Originality/value The performance model of the paint manufacturing system is formulated by utilizing the available uncertain data of the used manufacturing unit. Using these data information, which affects the performance of the system are parameterized in the input failure and repair rate parameters for each sub-system. Further, these parameters are varied to find the sensitivity of a sub-system for system availability among the various sub-systems in order to predict the repair priorities for different sub-systems. The findings of the present study show their correspondence with the system experience and highlight the various availability measures for the system analyst in maintenance planning.

2019 ◽  
Vol 91 (4) ◽  
pp. 558-566
Author(s):  
Chengchao Bai ◽  
Jifeng Guo ◽  
Wenyuan Zhang ◽  
Tianhang Liu ◽  
Linli Guo

Purpose The purpose of this paper is to verify the feasibility of lunar capture braking through three methods based on particle swarm optimization (PSO) and compare the advantages and disadvantages of the three strategies by analyzing the results of the simulation. Design/methodology/approach The paper proposes three methods to verify capture braking based on PSO. The constraints of the method are the final lunar orbit eccentricity and the height of the final orbit around the Moon. At the same time, fuel consumption is used as a performance indicator. Then, the PSO algorithm is used to optimize the track of the capture process and simulate the entire capture braking process. Findings The three proposed braking strategies under the framework of PSO algorithm are very effective for solving the problem of lunar capture braking. The simulation results show that the orbit in the opposite direction of the trajectory has the most serious attenuation at perilune, and it should consume the least amount of fuel in theoretical analysis. The methods based on the fixed thrust direction braking and thrust uniform rotation braking can better ensure the final perilune control accuracy and fuel consumption. As for practice, the fixed thrust direction braking method is better realized among the three strategies. Research limitations/implications The process of lunar capture is a complicated process, involving effective coordination between multiple subsystems. In this article, the main focus is on the correctness of the algorithm, and a simplified dynamic model is adopted. At the same time, because the capture time is short, the lunar curvature can be omitted. Furthermore, to better compare the pros and cons of different braking modes, some influence factors and perturbative forces are not considered, such as the Earth’s flatness, light pressure and system noise and errors. Practical implications This paper presents three braking strategies that can satisfy all the constraints well and optimize the fuel consumption to make the lunar capture more effective. The results of comparative analysis demonstrate that the three strategies have their own superiority, and the fixed thrust direction braking is beneficial to engineering realization and has certain engineering practicability, which can also provide reference for lunar exploration orbit design. Originality/value The proposed capture braking strategies based on PSO enable effective capture of the lunar module. During the lunar exploration, the capture braking phase determines whether the mission will be successful or not, and it is essential to control fuel consumption on the premise of accuracy. The three methods in this paper can be used to provide a study reference for the optimization of lunar capture braking.


Author(s):  
Shafiullah Khan ◽  
Shiyou Yang ◽  
Obaid Ur Rehman

Purpose The aim of this paper is to explore the potential of particle swarm optimization (PSO) algorithm to solve an electromagnetic inverse problem. Design/methodology/approach A modified PSO algorithm is designed. Findings The modified PSO algorithm is a more stable, robust and efficient global optimizer for solving the well-known benchmark optimization problems. The new mutation approach preserves the diversity of the population, whereas the proposed dynamic and adaptive parameters maintain a good balance between the exploration and exploitation searches. The numerically experimental results of two case studies demonstrate the merits of the proposed algorithm. Originality/value Some improvements, such as the design of a new global mutation mechanism and introducing a novel strategy for learning and control parameters, are proposed.


Author(s):  
Mohammad Amin Jarrahi ◽  
Emad Roshandel ◽  
Mehdi Allahbakhshi ◽  
Mohammad Ahmadi

Purpose This paper aims to achieve an optimal design for distribution transformers considering cost and power losses. Particle swarm optimization (PSO) algorithm is used as an optimization tool for minimizing the objective functions of design procedure which are cost and electrical and iron losses. Design/methodology/approach In this paper, distribution transformer losses are considered as operating costs. Also, transformer construction cost which depends on the amount of iron and copper in the structure is assumed as its initial cost. In addition, some other important constraints such as appropriate ranges of transformer efficiency, voltage regulation, temperature rise, no-load current, and winding fill factor are investigated in the design procedure. The PSO algorithm is applied to find optimum amount of needed copper and iron for a typical distribution transformer. Moreover, transformer impedance considered as a constraint to achieve an acceptable voltage regulation in the design process. Findings It is shown that the proposed design procedure provides a simple and effective approach to estimate the flux and current densities for minimizing the active part cost and active power losses which means reduction in amount of transformer total owning cost (TOC). Originality/value The methodology advances a proposal for reducing distribution transformers costs using PSO algorithm. The approach considers the aforementioned constraints and TOC to minimize the active part cost and maximize the efficiency. It is demonstrated that a designed transformer will not be optimum when the transformer losses over years are not considered in design procedure. Finally, the results prove the effectiveness of the proposed procedure in designing cost-effective distribution transformers from its initial cost until its whole life.


2021 ◽  
Vol 2021 ◽  
pp. 1-15
Author(s):  
Yaxiong Li ◽  
Xinglong Sun ◽  
Xinxue Liu ◽  
Jian Wu ◽  
Qingguo Liu

On the basis that satellites given fixed count and orbit elements can be served in bounded time when an on-orbit serving mission order is set at any uncertain time in a given time interval, the deployment of on-orbit service vehicle (OSV) serving satellites becomes a complex multiple nested optimization problem, and the essence of deployment is to determine the count and orbit elements of OSVs. In consideration of the characteristics of this deployment problem, we propose a fuzzy adaptive particle swarm optimization (FAPSO) algorithm to solve this problem. First, on the basis of double pulse rendezvous hypothesis, a transfer optimization model of a single OSV serving multiple satellites is established based on genetic algorithm (GA), and this is used to compute the indexes of the subsequent two optimization models. Second, an assignment optimization model of OSVs is established based on the discrete particle swarm optimization (DPSO) algorithm, laying the foundation of the next optimization model. Finally, the FAPSO algorithm, which improves the performance of PSO algorithm by adjusting the inertia weight, is proposed to solve the deployment problem of multiple OSVs. The simulation results demonstrate that all optimization models in this study are feasible, and the FAPSO algorithm, which has a better convergence result than that obtained using the other optimization algorithms, can effectively solve the deployment problem of OSVs.


2019 ◽  
Vol 119 (3) ◽  
pp. 473-494 ◽  
Author(s):  
Yan Li ◽  
Ming K. Lim ◽  
Ming-Lang Tseng

PurposeThis paper studies green vehicle routing problems of cold chain logistics with the consideration of the full set of greenhouse gas (GHG) emissions and an optimization model of green vehicle routing for cold chain logistics (with an acronym of GVRPCCL) is developed. The purpose of this paper is to minimize the total costs, which include vehicle operating cost, quality loss cost, product freshness cost, penalty cost, energy cost and GHG emissions cost. In addition, this research also investigates the effect of changing the vehicle maximum load in relation to cost and GHG emissions.Design/methodology/approachThis study develops a mathematical optimization model, considering the total cost and GHG emission. The standard particle swarm optimization and modified particle swarm optimization (MPSO), based on an intelligent optimization algorithm, are applied in this study to solve the routing problem of a real case.FindingsThe results of this study show the extend of the proposed MPSO performing better in achieving green-focussed vehicle routing and that considering the full set of GHG costs in the objective functions will reduce the total costs and environmental-diminishing emissions of GHG through the comparative analysis. The research outputs also evaluated the effect of different enterprises’ conditions (e.g. customers’ locations and demand patterns) for better distribution routes planning.Research limitations/implicationsThere are some limitations in the proposed model. This study assumes that the vehicle is at a constant speed and it does not consider uncertainties, such as weather conditions and road conditions.Originality/valuePrior studies, particularly in green cold chain logistics vehicle routing problem, are fairly limited. The prior works revolved around GHG emissions problem have not considered methane and nitrous oxides. This study takes into account the characteristics of cold chain logistics and the full set of GHGs.


2019 ◽  
Vol 16 (1) ◽  
pp. 23-32 ◽  
Author(s):  
Hamid Rezaie ◽  
Mehrdad Abedi ◽  
Saeed Rastegar ◽  
Hassan Rastegar

Purpose This study aims to present a novel optimization technique to solve the combined economic emission dispatch (CEED) problem considering transmission losses, valve-point loading effects, ramp rate limits and prohibited operating zones. This is one of the most complex optimization problems concerning power systems. Design/methodology/approach The proposed algorithm has been called advanced particle swarm optimization (APSO) and was created by applying several innovative modifications to the classic PSO algorithm. APSO performance was tested on four test systems having 14, 40, 54 and 120 generators. Findings The suggested modifications have improved the accuracy, convergence rate, robustness and effectiveness of the algorithm, which has produced high-quality solutions for the CEED problem. Originality/value The results obtained by APSO were compared with those of several other techniques, and the effectiveness and superiority of the proposed algorithm was demonstrated. Also, because of its superlative characteristics, APSO can be applied to many other engineering optimization problems. Moreover, the suggested modifications can be easily used in other population-based optimization algorithms to improve their performance.


Author(s):  
Mehdi Darbandi ◽  
Amir Reza Ramtin ◽  
Omid Khold Sharafi

Purpose A set of routers that are connected over communication channels can from network-on-chip (NoC). High performance, scalability, modularity and the ability to parallel the structure of the communications are some of its advantages. Because of the growing number of cores of NoC, their arrangement has got more valuable. The mapping action is done based on assigning different functional units to different nodes on the NoC, and the way it is done contains a significant effect on implementation and network power utilization. The NoC mapping issue is one of the NP-hard problems. Therefore, for achieving optimal or near-optimal answers, meta-heuristic algorithms are the perfect choices. The purpose of this paper is to design a novel procedure for mapping process cores for reducing communication delays and cost parameters. A multi-objective particle swarm optimization algorithm standing on crowding distance (MOPSO-CD) has been used for this purpose. Design/methodology/approach In the proposed approach, in which the two-dimensional mesh topology has been used as base construction, the mapping operation is divided into two stages as follows: allocating the tasks to suitable cores of intellectual property; and plotting the map of these cores in a specific tile on the platform of NoC. Findings The proposed method has dramatically improved the related problems and limitations of meta-heuristic algorithms. This algorithm performs better than the particle swarm optimization (PSO) and genetic algorithm in convergence to the Pareto, producing a proficiently divided collection of solving ways and the computational time. The results of the simulation also show that the delay parameter of the proposed method is 1.1 per cent better than the genetic algorithm and 0.5 per cent better than the PSO algorithm. Also, in the communication cost parameter, the proposed method has 2.7 per cent better action than a genetic algorithm and 0.16 per cent better action than the PSO algorithm. Originality/value As yet, the MOPSO-CD algorithm has not been used for solving the task mapping issue in the NoC.


2014 ◽  
Vol 31 (4) ◽  
pp. 726-741 ◽  
Author(s):  
Jiyang Dai ◽  
Jin Ying ◽  
Chang Tan

Purpose – The purpose of this paper is to present a novel optimization approach to design a robust H-infinity controller. Design/methodology/approach – To use a modified particle swarm optimization (PSO) algorithm and to search for the optimal parameters of the weighting functions under the circumstance of the given structures of three weighting matrices in the H-infinity mixed sensitivity design. Findings – This constrained multi-objective optimization is a non-convex, non-smooth problem which is solved by a modified PSO algorithm. An adaptive mutation-based PSO (AMBPSO) algorithm is proposed to improve the search accuracy and convergence of the standard PSO algorithm. In the AMBPSO algorithm, the inertia weights are modified as a function with the gradient descent and the velocities and positions of the particles. Originality/value – The AMBPSO algorithm can efficiently solve such an optimization problem that a satisfactory robust H-infinity control performance can be obtained.


Kybernetes ◽  
2016 ◽  
Vol 45 (2) ◽  
pp. 210-222 ◽  
Author(s):  
Qichang Duan ◽  
Mingxuan Mao ◽  
Pan Duan ◽  
Bei Hu

Purpose – The purpose of this paper is to solve the problem that the standard particle swarm optimization (PSO) algorithm has a low success rate when applied to the optimization of multi-dimensional and multi-extreme value functions, the authors would introduce the extended memory factor to the PSO algorithm. Furthermore, the paper aims to improve the convergence rate and precision of basic artificial fish swarm algorithm (FSA), a novel FSA optimized by PSO algorithm with extended memory (PSOEM-FSA) is proposed. Design/methodology/approach – In PSOEM-FSA, the extended memory for PSO is introduced to store each particle’ historical information comprising of recent places, personal best positions and global best positions, and a parameter called extended memory effective factor is employed to describe the importance of extended memory. Then, stability region of its deterministic version in a dynamic environment is analyzed by means of the classic discrete control theory. Furthermore, the extended memory factor is applied to five kinds of behavior pattern for FSA, including swarming, following, remembering, communicating and searching. Findings – The paper proposes a new intelligent algorithm. On the one hand, this algorithm makes the fish swimming have the characteristics of the speed of inertia; on the other hand, it expands behavior patterns for the fish to choose in the search process and achieves higher accuracy and convergence rate than PSO-FSA, owning to extended memory beneficial to direction and purpose during search. Simulation results verify that these improvements can reduce the blindness of fish search process, improve optimization performance of the algorithm. Research limitations/implications – Because of the chosen research approach, the research results may lack persuasion. In the future study, the authors will conduct more experiments to understand the behavior of PSOEM-FSA. In addition, there are mainly two aspects that the performance of this algorithm could be further improved. Practical implications – The proposed algorithm can be used to many practical engineering problems such as tracking problems. Social implications – The authors hope that the PSOEM-FSA can increase a branch of FSA algorithm, and enrich the content of the intelligent algorithms to some extent. Originality/value – The novel optimized FSA algorithm proposed in this paper improves the convergence speed and searching precision of the ordinary FSA to some degree.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Anil Kr. Aggarwal ◽  
Amit Kumar

PurposeIn this paper, the objective is to perform mathematical modeling to optimize the steady-state availability of a multi-state repairable crushing system of a sugar plant using the evolutionary algorithm of Particle Swarm Optimization (PSO). The system availability is optimized by evaluating the optimal values of failure and repair rate parameters concerned with the subsystem of the system.Design/methodology/approachMathematical modeling of the multi-state repairable system is performed to develop the first-order differential equations based on the exponential distribution of the failure and repair rates. These differential equations are recursively solved to obtain the availability under normalizing conditions. The availability of the system is optimized by using the PSO algorithm. The results obtained by PSO are validated by using the Genetic Algorithm (GA).FindingsThe availability analysis of the system concludes that the cane preparation (F1) is critical of the crushing system and the optimized availability of the system using PSO is achieved as high as 87.12%.Originality/valueA crushing system of the sugar plant is evaluated as it is the main system of the sugar plant. The maintenance data associated with failure and repair rate parameters were analyzed with the help of maintenance records/logbook and by conducting personal meetings with maintenance executives of the plant. The results obtained in the paper helped them to plan maintenance strategies accordingly to get optimal system availability.


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