How Robust is Your Automatic Diagnosis Model?

Author(s):  
Ke Wang ◽  
Guangyu Wang ◽  
Ning Chen ◽  
Ting Chen
2021 ◽  
Vol 2021 ◽  
pp. 1-15
Author(s):  
Song Xuewei ◽  
Liao Zhiqiang ◽  
Wang Hongfeng ◽  
Song Weiwei ◽  
Chen Peng

To realize an automatic diagnosis of rotating machinery structure faults, this paper presents a novel fault diagnosis model based on adaptive multiband filter and stacked autoencoders (SAEs). First, to solve the problem where the actual rotating frequency and its harmonics cannot be accurately extracted in engineering applications, an improved adaptive multiband filtering method is designed. This method takes the theoretical rotating frequency as the search center, extracts the maximum within the positive and negative deviation as the actual rotating frequency, and sets a threshold according to the actual value to realize multiband filtering. This method can effectively remove background noise and accurately extract the actual rotating frequency and its harmonics. Second, an unsupervised SAE multiclassification model is established to realize an automatic diagnosis of fault types. This model can automatically extract the in-depth features of the filtered signal and improve the fault classification accuracy. Third, engineering and comparative experiments were carried out to verify the effectiveness and superiority of this model. Results show that the proposed automatic diagnosis model can extract the characteristic components abundantly and accurately recognize rotating machinery structural faults.


Processes ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 919
Author(s):  
Wanlu Jiang ◽  
Chenyang Wang ◽  
Jiayun Zou ◽  
Shuqing Zhang

The field of mechanical fault diagnosis has entered the era of “big data”. However, existing diagnostic algorithms, relying on artificial feature extraction and expert knowledge are of poor extraction ability and lack self-adaptability in the mass data. In the fault diagnosis of rotating machinery, due to the accidental occurrence of equipment faults, the proportion of fault samples is small, the samples are imbalanced, and available data are scarce, which leads to the low accuracy rate of the intelligent diagnosis model trained to identify the equipment state. To solve the above problems, an end-to-end diagnosis model is first proposed, which is an intelligent fault diagnosis method based on one-dimensional convolutional neural network (1D-CNN). That is to say, the original vibration signal is directly input into the model for identification. After that, through combining the convolutional neural network with the generative adversarial networks, a data expansion method based on the one-dimensional deep convolutional generative adversarial networks (1D-DCGAN) is constructed to generate small sample size fault samples and construct the balanced data set. Meanwhile, in order to solve the problem that the network is difficult to optimize, gradient penalty and Wasserstein distance are introduced. Through the test of bearing database and hydraulic pump, it shows that the one-dimensional convolution operation has strong feature extraction ability for vibration signals. The proposed method is very accurate for fault diagnosis of the two kinds of equipment, and high-quality expansion of the original data can be achieved.


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