scholarly journals Application of Deep Learning in Fault Diagnosis of Rotating Machinery

Processes ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 919
Author(s):  
Wanlu Jiang ◽  
Chenyang Wang ◽  
Jiayun Zou ◽  
Shuqing Zhang
Keyword(s):  
Neural Network ◽  
Feature Extraction ◽  
Fault Diagnosis ◽  
Rotating Machinery ◽  
Generative Adversarial Networks ◽  
Extraction Ability ◽  
One Dimensional ◽  
Adversarial Networks ◽  
Diagnosis Model ◽  
The One

The field of mechanical fault diagnosis has entered the era of “big data”. However, existing diagnostic algorithms, relying on artificial feature extraction and expert knowledge are of poor extraction ability and lack self-adaptability in the mass data. In the fault diagnosis of rotating machinery, due to the accidental occurrence of equipment faults, the proportion of fault samples is small, the samples are imbalanced, and available data are scarce, which leads to the low accuracy rate of the intelligent diagnosis model trained to identify the equipment state. To solve the above problems, an end-to-end diagnosis model is first proposed, which is an intelligent fault diagnosis method based on one-dimensional convolutional neural network (1D-CNN). That is to say, the original vibration signal is directly input into the model for identification. After that, through combining the convolutional neural network with the generative adversarial networks, a data expansion method based on the one-dimensional deep convolutional generative adversarial networks (1D-DCGAN) is constructed to generate small sample size fault samples and construct the balanced data set. Meanwhile, in order to solve the problem that the network is difficult to optimize, gradient penalty and Wasserstein distance are introduced. Through the test of bearing database and hydraulic pump, it shows that the one-dimensional convolution operation has strong feature extraction ability for vibration signals. The proposed method is very accurate for fault diagnosis of the two kinds of equipment, and high-quality expansion of the original data can be achieved.

CvT Fault Diagnosis Method of Manifold Sensitive Modal Matrix Under Variable Speed

2021 ◽  
Author(s):  
Hao DeChen ◽  
HuaLing Li ◽  
JinYing Huang
Keyword(s):  
Feature Extraction ◽  
Fault Diagnosis ◽  
Working Conditions ◽  
Network Structure ◽  
Rotating Machinery ◽  
Variable Speed ◽  
Data Set ◽  
Public Data ◽  
Diagnosis Method ◽  
Diagnosis Model

Abstract Rotating machinery (RM) is one of the most common mechanical equipment in engineering applications and has a broad and vital role. Rotating machinery includes gearboxes, bearing motors, generators, etc. In industrial production, the important position of rotating machinery and its variable speed and complex working conditions lead to unstable vibration characteristics, which have become a research hotspot in mechanical fault diagnosis. Aiming at the multi-classification problem of rotating machinery with variable speed and complex working conditions, this paper proposes a fault diagnosis method based on the construction of improved sensitive mode matrix (ISMM), isometric mapping (ISOMAP) and Convolution-Vision Transformer network (CvT) structure. After overlapping and sampling the variable speed signals, a high-dimensional ISMM is constructed, and the ISMM is mapped into the manifold space through ISOMAP manifold learning. This method can extract the fault transient characteristics of the variable speed signal, and the experiment proves that it can solve the problem that the conventional method cannot effectively extract the characteristics of the variable speed data. CvT combines the advantages of self-attention mechanism and convolution in CNN, so the CvT network structure is used for feature extraction and fault recognition and classification. The CvT network structure takes into account both global feature extraction and local feature extraction, which greatly reduces the number of training iterations and the size of the network model. Two data sets (the HFXZ-I planetary gearbox variable speed data set in the laboratory and the bearing variable speed public data set of the University of Ottawa in Canada) are used to experimentally verify the proposed fault diagnosis model. Experimental results show that the proposed fault diagnosis model has good recognition accuracy and robustness.

scholarly journals Fault Diagnosis of Rotating Machinery Based on One-Dimensional Deep Residual Shrinkage Network with a Wide Convolution Layer

2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Jingli Yang ◽  
Tianyu Gao ◽  
Shouda Jiang ◽  
Shijie Li ◽  
Qing Tang
Keyword(s):  
Fault Diagnosis ◽  
Noise Immunity ◽  
Rotating Machinery ◽  
Experimental Results ◽  
Vibration Signals ◽  
One Dimensional ◽  
Noise Interference ◽  
Diagnosis Method ◽  
Diagnosis Model ◽  
Short Time

In actual engineering applications, inevitable noise seriously affects the accuracy of fault diagnosis for rotating machinery. To effectively identify the fault classes of rotating machinery under noise interference, an efficient fault diagnosis method without additional denoising procedures is proposed. First, a one-dimensional deep residual shrinkage network, which directly takes the raw vibration signals contaminated by noise as input, is developed to realize end-to-end fault diagnosis. Then, to further enhance the noise immunity of the diagnosis model, the first layer of the model is set to a wide convolution layer to extract short time features. Moreover, an adaptive batch normalization algorithm (AdaBN) is introduced into the diagnosis model to enhance the adaptability to noise. Experimental results illustrate that the fault diagnosis model for rotating machinery based on one-dimensional deep residual shrinkage network with a wide convolution layer (1D-WDRSN) can accurately identify the fault classes even under noise interference.

A novel gearbox fault feature extraction and classification using Hilbert empirical wavelet transform, singular value decomposition, and SOM neural network

2017 ◽  
Vol 24 (12) ◽  
pp. 2512-2531 ◽  
Author(s):  
Boualem Merainani ◽  
Chemseddine Rahmoune ◽  
Djamel Benazzouz ◽  
Belkacem Ould-Bouamama
Keyword(s):  
Neural Network ◽  
Feature Extraction ◽  
Wavelet Transform ◽  
Fault Diagnosis ◽  
Rotating Machinery ◽  
Singular Value ◽  
Vibration Signals ◽  
Empirical Wavelet Transform ◽  
Som Neural Network ◽  
Value Decomposition

There are growing demands for condition monitoring and fault diagnosis of rotating machinery to lower unscheduled breakdown. Gearboxes are one of the fundamental components of rotating machinery; their faults identification and classification always draw a lot of attention. However, non-stationary vibration signals and low energy of weak faults makes this task challenging in many cases. Thus, a new fault diagnosis method which combines the Hilbert empirical wavelet transform (HEWT), singular value decomposition (SVD), and self-organizing feature map (SOM) neural network is proposed in this paper. HEWT, a new self-adaptive time-frequency analysis was applied to the vibration signals to obtain the instantaneous amplitude matrices. Then, the singular value vectors, as the fault feature vectors were acquired by applying the SVD. Last, the SOM was used for automatic gearbox fault identification and classification. An electromechanical model comprising an induction motor coupled with a single stage spur gearbox is considered where the vibration signals of four typical operation modes were simulated. The conditions include the healthy gearbox, input shaft slant crack, tooth cracking, and tooth surface pitting. Obtained results show that the proposed method effectively identifies the gearbox faults at an early stage and realizes automatic fault diagnosis. Moreover, performance evaluation and comparison between the proposed HEWT–SVD method and Hilbert–Huang transform (HHT)–SVD approach show that the HEWT–SVD is better for feature extraction.

Unsupervised fault diagnosis of rolling bearings using a deep neural network based on generative adversarial networks

2018 ◽  
Vol 315 ◽  
pp. 412-424 ◽  
Author(s):  
Han Liu ◽  
Jianzhong Zhou ◽  
Yanhe Xu ◽  
Yang Zheng ◽  
Xuanlin Peng ◽  
...  
Keyword(s):  
Neural Network ◽  
Fault Diagnosis ◽  
Deep Neural Network ◽  
Generative Adversarial Networks ◽  
Rolling Bearings ◽  
Adversarial Networks

scholarly journals Application of Rotating Machinery Fault Diagnosis Based on Deep Learning

2021 ◽  
Vol 2021 ◽  
pp. 1-30
Author(s):  
Wei Cui ◽  
Guoying Meng ◽  
Aiming Wang ◽  
Xinge Zhang ◽  
Jun Ding
Keyword(s):  
Neural Networks ◽  
Deep Learning ◽  
Fault Diagnosis ◽  
Rotating Machinery ◽  
Normal Operation ◽  
Generative Adversarial Networks ◽  
Adversarial Networks ◽  
Safe Production ◽  
Continuous Progress ◽  
Machinery Fault Diagnosis

With the continuous progress of modern industry, rotating machinery is gradually developing toward complexity and intelligence. The fault diagnosis technology of rotating machinery is one of the key means to ensure the normal operation of equipment and safe production, which has very important significance. Deep learning is a useful tool for analyzing and processing big data, which has been widely used in various fields. After a brief review of early fault diagnosis methods, this paper focuses on the method models that are widely used in deep learning: deep belief networks (DBN), autoencoders (AE), convolutional neural networks (CNN), recurrent neural networks (RNN), generative adversarial networks (GAN), and transfer learning methods are summarized from the two aspects of principle and application in the field of fault diagnosis of rotating machinery. Then, the commonly used evaluation indicators used to evaluate the performance of rotating machinery fault diagnosis methods are summarized. Finally, according to the current research status in the field of rotating machinery fault diagnosis, the current problems and possible future development and research trends are discussed.

scholarly journals Imbalanced Fault Diagnosis of Rotating Machinery Based on Deep Generative Adversarial Networks with Gradient Penalty

Processes ◽  
2021 ◽  
Vol 9 (10) ◽  
pp. 1751
Author(s):  
Junqi Luo ◽  
Liucun Zhu ◽  
Quanfang Li ◽  
Daopeng Liu ◽  
Mingyou Chen
Keyword(s):  
Neural Network ◽  
Fault Diagnosis ◽  
Rotating Machinery ◽  
Generative Adversarial Networks ◽  
Support Vector ◽  
Generative Adversarial Network ◽  
Data Set ◽  
Combination Methods ◽  
Generation Network ◽  
Noise Factors

In practical industrial application, the fault samples collected from rotating machinery are frequently unbalanced, which will create difficulties when it comes to diagnosis. Besides, the variation of working conditions and noise factors will further reduce the diagnosis’s accuracy and stability. Considering the above problems, we established a model based on deep Wasserstein generative adversarial network with gradient penalty (DWGANGP). In this model, the unbalanced fault data set will first be trained by the sample generation network to generate synthetic samples, which will be used to restore the balance. A one-dimensional convolutional neural network with a specific structure is then used as the fault diagnosis network to classify the reconstructed equilibrium samples. The experimental results show that the proposed sample generation network can generate high-quality synthetic samples under highly imbalanced data, and the diagnostic network has a fast training convergence. Compared to the combination methods of support vector machines, back propagation neural network and deep belief network, our method has a 74% average accuracy in all unbalanced experimental conditions, which has 64%, 69% and 87% averages leading, respectively.

scholarly journals Multitask Convolutional Neural Network for Rolling Element Bearing Fault Identification

2020 ◽  
Vol 2020 ◽  
pp. 1-10
Author(s):  
Mingxing Jia ◽  
Yuemei Xu ◽  
Maoyi Hong ◽  
Xiyu Hu
Keyword(s):  
Neural Network ◽  
Feature Extraction ◽  
Fault Diagnosis ◽  
Convolutional Neural Network ◽  
Rolling Bearing ◽  
Rolling Element Bearing ◽  
One Dimensional ◽  
Generalization Ability ◽  
Bearing Fault ◽  
Damage Degree

As one of the most vital parts of rotating equipment, it is an essential work to diagnose rolling bearing failure. The traditional signal processing-based rolling bearing fault diagnosis algorithms rely on artificial feature extraction and expert knowledge. The working condition of rolling bearings is complex and changeable, so the traditional algorithm is slightly lacking adaptability. The damage degree also plays a crucial role in fault monitoring. Different damage degrees may take different remedial measures, but traditional fault-diagnosis algorithms roughly divide the damage degree into several categories, which do not correspond to the continuous value of the damage degree. To solve the abovementioned two problems, this paper proposes a fault-diagnosis algorithm based on “end-to-end” one-dimensional convolutional neural network. The one-dimensional convolution kernel and the pooling layer are directly applied to the original time domain signal. Feature extraction and classifier are merged together, and the extracted features are used to judge the damage degree at the same time. Then, the generalization ability of the model is studied under a variety of conditions. Experiments show that the algorithm can achieve more than 99% accuracy and can accurately give the damage degree of the bearing. It has good performance under different speeds, different types of motors, and different sampling frequencies, and so it has good generalization ability.

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