Feature extraction and health monitoring using image correlation for survivability of leadfree packaging under shock and vibration

Author(s):  
Pradeep Lall ◽  
Deepti Iyengar ◽  
Sandeep Shantaram ◽  
Prashant Gupta ◽  
Dhananjay Panchagade ◽  
...  
2020 ◽  
Vol 19 (6) ◽  
pp. 2007-2022
Author(s):  
John P McCrory ◽  
Matthew R Pearson ◽  
Rhys Pullin ◽  
Karen M Holford

Structural health monitoring has gained wide appeal for applications with high inspection costs, such as aircraft and wind turbines. As the structures and materials used in these industries evolve, so too must the technologies used to monitor them. Acoustic emission is a passive method of detecting damage which lends itself well to structural health monitoring. One form of acoustic emission monitoring, known as wavestreaming, involves intermittently recording data for set periods of time and using the sequential recordings to detect changes in the state of the structure. However, at present, there is no standard method for selecting appropriate wavestream recording parameters, such as their length or their interval of collection. This article investigates a method of optimising acoustic emission wavestreaming for structural health monitoring purposes by introducing the novel concept of adjoining consecutive discrete acoustic emission hit signals to create synthetic wavestreams. To this end, a pre-notched 492 mm × 67.5 mm × 20 mm, 300M grade steel cantilever specimen was subject to cyclic loading and both acoustic emission hit data and conventional wavestreams were collected as a crack grew in the notched region; crack growth activity was also monitored using digital image correlation for comparison. To demonstrate the proposed optimisation process, four sets of synthetic wavestreams were created from the hit data, 0.25, 0.5, 1.0 and 1.5 s in length, and compared with the 1.5-s-long conventional wavestreams. The activity of the peak frequency and frequency centroid bands of interest within the conventional and synthetic wavestreams were examined to determine whether or not cracking activity could be inferred through them. Across comparisons of all data, it was found that the 0.5-s-long synthetic wavestreams contained enough information to identify the same trends as the conventional wavestreams for this application; thus, the use of synthetic wavestreams as a tool for selecting an appropriate wavestream recording length was demonstrated.


2010 ◽  
Vol 24-25 ◽  
pp. 45-50 ◽  
Author(s):  
Rhys Pullin ◽  
A. Clarke ◽  
Mark J. Eaton ◽  
Karen M. Holford ◽  
S.L. Evans ◽  
...  

The detection of damage in gear teeth is paramount to any condition monitoring or structural health monitoring (SHM) tool for aerospace power transmissions such as those used in helicopters. Current inspection techniques include vibration analysis and time-inefficient visual inspection. Acoustic Emission (AE) is a very sensitive detection tool that has been successfully used in many SHM systems. Successful application of AE for damage detection in gear teeth will enable the optimisation of gear box design (and hence weight saving) in addition to safety improvements. This paper details a small aspect of a larger project designed to demonstrate automatic detection and location of common gear tooth defects. A novel test rig was designed to allow the fatigue loading of an individual gear tooth which was monitored using AE. The gear tooth was static in order to exclude the detection of AE signals arising from rotation; this allows initial development of the methodology prior to investigating rotating gears. Digital Image Correlation was used to determine the onset of cracking for comparison with the detected AE. Preliminary results of the investigation show that the developed methodology is appropriate for developing an automated gear health monitoring system and that future work should concentrate on the development of sensors and data acquisition methods associated with obtaining signals from rotating machinery.


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