Multiple Sensors Fault Diagnosis for Rolling Bearing Based on Variational Mode Decomposition and Convolutional Neural Networks

Author(s):  
Qilin Hou ◽  
Jinglin Wang ◽  
Yong Shen
Entropy ◽  
2020 ◽  
Vol 22 (8) ◽  
pp. 851 ◽  
Author(s):  
Hongmei Li ◽  
Jinying Huang ◽  
Xiwang Yang ◽  
Jia Luo ◽  
Lidong Zhang ◽  
...  

In view of the limitations of existing rotating machine fault diagnosis methods in single-scale signal analysis, a fault diagnosis method based on multi-scale permutation entropy (MPE) and multi-channel fusion convolutional neural networks (MCFCNN) is proposed. First, MPE quantitatively analyzes the vibration signals of rotating machine at different scales, and obtains permutation entropy (PE) to construct feature vector sets. Then, considering the structure and spatial information between different sensor measurement points, MCFCNN constructs multiple channels in the input layer according to the number of sensors, and each channel corresponds to the MPE feature sets of different monitored points. MCFCNN uses convolutional kernels to learn the features of each channel in an unsupervised way, and fuses the features of each channel into a new feature map. At last, multi-layer perceptron is applied to fuse multi-channel features and identify faults. Through the health monitoring experiment of planetary gearbox and rolling bearing, and compared with single channel convolutional neural networks (CNN) and existing CNN based fusion methods, the proposed method based on MPE and MCFCNN model can diagnose faults with high accuracy, stability, and speed.


Entropy ◽  
2020 ◽  
Vol 22 (9) ◽  
pp. 995 ◽  
Author(s):  
Tao Liang ◽  
Hao Lu

Aiming at the problem that it is difficult to extract fault features from the nonlinear and non-stationary vibration signals of wind turbine rolling bearings, which leads to the low diagnosis and recognition rate, a feature extraction method based on multi-island genetic algorithm (MIGA) improved variational mode decomposition (VMD) and multi-features is proposed. The decomposition effect of the VMD method is limited by the number of decompositions and the selection of penalty factors. This paper uses MIGA to optimize the parameters. The improved VMD method is used to decompose the vibration signal into a number of intrinsic mode functions (IMF), and a group of components containing the most information is selected through the Holder coefficient. For these components, multi-features based on Renyi entropy feature, singular value feature, and Hjorth parameter feature are extracted as the final feature vector, which is input to the classifier to realize the fault diagnosis of rolling bearing. The experimental results prove that the proposed method can more effectively extract the fault characteristics of rolling bearings. The fault diagnosis model based on this method can accurately identify bearing signals of 16 different fault types, severity, and damage points.


2020 ◽  
Vol 26 (21-22) ◽  
pp. 1886-1897 ◽  
Author(s):  
Jialing Zhang ◽  
Jimei Wu ◽  
Bingbing Hu ◽  
Jiahui Tang

Rotating machinery contains numerous rolling bearings, which are critical for ensuring the normal working position and accurate operation of individual shaft systems. However, damage to rolling bearings can change their damping, stiffness, and elastic force. As a result, fault signals appear nonlinear and nonstationary. Vibration signals thus become difficult to diagnose clearly, especially in the incipient fault stage. To solve this problem, this article proposes an intelligent approach based on variational mode decomposition and the self-organizing feature map for rolling bearing fault diagnosis. First, the intrinsic mode function components of rolling bearing vibration signals are effectively separated by variational mode decomposition. Then, permutation entropy is used to extract feature vectors, which are used as training and testing data for the self-organizing feature map network. Finally, the various fault types of states are clustered on an intuitive visualization map. Clustering results of the experimental signal and the measured signal prove that the proposed method can successfully extract and cluster the rolling bearing faults in engineering applications. The proposed method improves the fault recognition rate to some extent over traditional methods.


2016 ◽  
Vol 39 (7) ◽  
pp. 1000-1006 ◽  
Author(s):  
Xueli An ◽  
Yongjun Tang

For the unsteady characteristics of a fault vibration signal of a wind turbine’s rolling bearing, a bearing fault diagnosis method based on variational mode decomposition of the energy distribution is proposed. Firstly, variational mode decomposition is used to decompose the original vibration signal into a finite number of stationary components. Then, some components which comprise the major fault information are selected for further analysis. When a rolling bearing fault occurs, the energy in different frequency bands of the vibration acceleration signals will change. Energy characteristic parameters can then be extracted from each component as the input parameters of the classifier, based on the K nearest neighbour algorithm. This can identify the type of fault in the rolling bearing. The vibration signals from a spherical roller bearing in its normal state, with an outer race fault, with an inner race fault and with a roller fault were analyzed. The results showed that the proposed method (variational mode decomposition is used as a pre-processor to extract the energy of each frequency band as the characteristic parameter) can identify the working state and fault type of rolling bearings in a wind turbine.


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