scholarly journals Rescue inspectors to enhance accessibility and traverse ability using Magnetic Brake Cylinder

Author(s):  
Eyri Watari ◽  
Hideyuki Tsukagoshi ◽  
Ato Kitagawa
Keyword(s):  
INFOMATEK ◽  
2020 ◽  
Vol 22 (1) ◽  
pp. 1-14
Keyword(s):  
H Beam ◽  

PT. PINDAD (PERSERO) merupakan Badan Usaha Milik Negara yang memproduksi alat utama sistem persenjataan TNI dan peralatan industri. Departemen Sarana Kereta Api merupakan bagian PT. PINDAD (PERSERO) yang mendukung produksi internal, memenuhi permintaan pasar lokal/ekspor sistem pengereman kereta api.Terdapat satu komponen yang pengerjaan perakitan, pengujian tidak sesuai SOP yaitu Brake Cylinder. Target waktu tidak tercapai pada kegiatan transportasi saat operator mengambil material dari mesin rakit yang dibawa ke mesin pengujian, dan membawa material dari mesin pengujian ke penyimpanan dengan selisih waktu 9 menit. Ini disebabkan oleh faktor manusia, operator mengalami kelelahan fisik karena belum tersedia alat bantu. Nilai LI≥3, aktivitas menimbulkan cedera tulang belakang. Masalah diatasi dengan merancang alat bantu pemindahan Brake Cylinder. Metode yang digunakan yaitu metode rasional. Desain disesuaikan dengan dimensi meja uji, rakit, dan dimensi produk lain. Anthropometri dan persentil yang digunakan yaitu tebal telapak tangan genggam (50%) dan tinggi siku berdiri (50%). Katrol untuk mengangkat produk (mannual chain block), meja penahan sebagai penyangga (besi plat hitam), roda untuk memindahkan alat (Duty Polyurethane), rangka atas (besi baja H Beam), rangka samping (besi kotak), engsel (rel sliding). Biaya untuk membuat 1 unit alat bantu ini sebesar Rp 8.264.000,-.


2018 ◽  
Vol 12 (1) ◽  
pp. 114-127 ◽  
Author(s):  
L. Cantone ◽  
A. Ottati

Introduction: The paper describes the automatic procedure, implemented in UIC software TrainDy, for the simulation of friction coefficient of new LL shoes, used to avoid noise from freight traffic. Method: This procedure uses certified experimental data obtained at dynamometer bench as input data and computes a series of polynomials laws that describe the evolution of friction coefficient with speed, for different values of normal force between brake blocks and wheel and for different initial braking speeds. Result: Numerical results are compared against two series of experimental slip tests, carried on Trenitalia freight wagons, in terms of both stopping distances (for different starting speeds and loading conditions) and pressure in brake cylinder, speed and acceleration. Errors in terms of stopping distance are always below 5% whereas errors in terms of maximum acceleration are up to 20%.


2015 ◽  
Vol 809-810 ◽  
pp. 1133-1138
Author(s):  
Cătălin Cruceanu ◽  
Camil Ion Crăciun

The paper originally investigates the influence of the admitted ranges of slow-acting filling time of brake cylinder on longitudinal dynamics of freight trains, using experimental air pressure data obtained in tests on filling characteristics. Mechanical and pneumatic models are summarized and numerical simulations were performed for a train composed of six wagon train, in different filling characteristics configurations. The results reflect significant effects on in-train forces values, while evolution and disposition of compression and tensile forces between neighbored vehicles in the long of the train are also affected.


2019 ◽  
Vol 290 ◽  
pp. 08005
Author(s):  
Camil Ion Crăciun ◽  
Cătălin Cruceanu

Determination of longitudinal dynamic forces, size assessment as well as their distribution in the train body is, and will be a subject of global research. As observed from the beginning of the evolution of the railway vehicle and the train itself, the main reason for the occurrence of longitudinal dynamic forces is represented by the differences in inertial forces between the consecutive train vehicles. These inertial forces are influenced by the braking forces developed on each vehicle. The brake with which a railway vehicle is equipped is the pneumatic brake with compressed air. It evacuates the air from the train’s general pipeline, increasing the pressure in the brake cylinders of each vehicle. The brake command and cylinder filling is more delayed on long trains compared to short ones. Thus, the brake can operate in two ways, the fast-action brake and the slow-action brake. In this paper, we aim to highlight the influence of the brake type by the brake cylinder filling characteristic of the dynamic longitudinal reactions. It will be analysed on a simplified train model the magnitude and distribution of longitudinal dynamic forces obtained using both braking systems.


Author(s):  
Hongquan Ji ◽  
Xiao He ◽  
Huasong Sai ◽  
Xiuhua Tai ◽  
Donghua Zhou

2010 ◽  
Vol 28 (1) ◽  
pp. 95-105
Author(s):  
Eyri Watari ◽  
Hideyuki Tsukagoshi ◽  
Ato Kitagawa
Keyword(s):  

2011 ◽  
Vol 11 (3) ◽  
pp. 193-196
Author(s):  
B. A. James ◽  
S. I. Lieberman
Keyword(s):  

Author(s):  
Ahmed K Aboubakr ◽  
Martino Volpi ◽  
Ahmed A Shabana ◽  
Federico Cheli ◽  
Stefano Melzi

The main goal of this investigation is to integrate an electronically controlled pneumatic (ECP) brake model with efficient longitudinal train force algorithms based on the trajectory coordinate formulations. The ECP brake model, developed in this investigation consists of the train line (cable), locomotive automatic brake valve, air brake pipe, and ECP manifold. The train line, which covers the entire length of the train, allows the brake commands to be received by the car simultaneously. While pneumatic pressure is used to generate the braking forces, the brake pipe is no longer used to provide the brake level commands. Instead, the brake pipes are used to provide a continuous supply of compressed air stored in a reservoir mounted on each railcar. Using the ECP system to apply the brakes uniformly and instantaneously gives better train control, shortens the stopping distances, and leads to a lower risk of derailment. In this investigation, the fluid continuity and momentum equations are used to develop the governing air pressure flow equations. These partial differential equations are converted to a set of ordinary differential equations using the finite element method leading to an air brake force model that accounts for the effect of the air flow in long train pipes as well as the effect of leakage and branch pipe flows. The car brake forces are applied to the wheels using the ECP manifold located in each car. The ECP manifold used in this investigation has four valves: cut-off valve, vent valve, auxiliary valve, and emergency valve. The ECP manifold is connected to three main pneumatic components: the auxiliary reservoir, the emergency reservoir, and the brake cylinder. The reservoirs serve as the main storage of the pressurized air, while the brake cylinder and other mechanical components such as the rigging and the brake shoes transmit the brake force to the wheels. In this investigation, a mathematical model of the ECP manifold and its components is developed. The relationship between the main components of the ECP brake system and the train dynamics is discussed, and the final set of differential equations that integrates the ECP brake and train dynamics is presented. Different simulation scenarios are considered in this study in order to investigate the effect of the brake forces on the train longitudinal dynamics in the case of different braking scenarios. The performance of the developed ECP brake system is compared with the Association of American Railroads safety and operation standards, and with experimental results published in the literature.


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