Agitation of Complex Fluids in Cylindrical Vessels by Newly Designed Anchor Impellers

The fluid flows and power consumption in a vessel stirred by anchor impellers are investigated in this paper. The case of rheologically complex fluids modeled by the Bingham-Papanastasiou model is considered. New modifications in the design of the classical anchor impeller are introduced. A horizontal blade is added to the standard geometry of the anchor, and the effect of its inclination angle (α) is explored. Four geometrical configurations are realized, namely: α = 0°, 20°, 40°, and 60°. The effects of the number of added horizontal blades, Reynolds number, and Bingham number are also examined. The obtained findings reveal that the most efficient impeller design is that with (case 4) arm blades inclined by 60°.This case allowed the most expansive cavern size with enhanced shearing in the whole vessel volume. The effect of adding second horizontal arm blades (with 60°) gave better hydrodynamic performance only with a slight increase in power consumption. A significant impact of Bingham number (Bn) was observed, where Bn = 5 allowed obtaining the lowest power input and most expansive well-stirred region.

Reconstruction of 3D Porous Geometry for Coupled FEM-CFD Simulation

Porous materials can be found in numerous areas of life (e. g., applied science, material science), however, the simulation of the fluid flow and transport phenomena through porous media is a significant challenge nowadays. Numerical simulations can help to analyze and understand physical processes and different phenomena in the porous structure, as well as to determine certain parameters that are difficult or impossible to measure directly or can only be determined by expensive and time-consuming experiments. The basic condition for the numerical simulations is the 3D geometric model of the porous material sample, which is the input parameter of the simulation. For this reason, geometry reconstruction is highly critical for pore-scale analysis. This paper introduces a complex process for the preparation of the microstructure's geometry in connection with a coupled FEM-CFD two-way fluid-structure interaction simulation. Micro-CT has been successfully applied to reconstruct both the fluid and solid phases of the used porous material.

Study of the Stress State of a Dissimilar Metal Weld Due to Manufacturing and Operational Conditions

Welding is accompanied by the presence of weld residual stresses, which in case of dissimilar metal welds even with post weld heat treatment cannot be removed completely therefore they should be considered when assessing possible welding defects. The measurement of residual stress in metal weld is a very complex procedure and also in the investigated case could not be carried out as it is the part of a working plant. However, by modelling these processes, the residual stresses and deformation of the components caused by this manufacturing method can be determined. It is important to calculate these values as accurately as possible to determine the maximum load capacity of the structure. The structure under examination was the dissimilar metal weld of a VVER-440 steam generator. 2D simulations were performed, where temperature and phase-dependent material properties were implemented. Different loading scenarios were considered in the numerical analysis. The results can be useful to determine the real loading conditions of a given component and can be used to predict stress corrosion crack initiation locations, as well as to evaluate the lifetime and failure mode prediction of welded joints.

The Effect of Genders on the Perception of the Combined Effect of Local Discomfort Parameters

If the draught and the radiant thermal asymmetry caused by the warm ceiling appear simultaneously, will women and men be affected in the same way? This research aims to answer this question, by clarifying the understanding of the joint mechanism of action of the two local discomfort factors with the help of instrumental and human subject measurements. The most important result of the present research is identifying that if PPD < 6%, radiant thermal asymmetry varies in the range of 5–15 °C and the draught rate DR = 15% or DR = 25%, then at a given range of the interval men are significantly more dissatisfied with warm ceilings than women; women’s AMV votes are significantly lower than men's; In the case of DR = 15%, the work accuracy of women is significantly higher, while in the case of men, the work accuracy is higher at DR = 25%.

Prediction of the Shear Tension Strength of Resistance Spot Welded Thin Steel Sheets from High- to Ultrahigh Strength Range

The tensile strength of newly developed ultra-high strength steel grades is now above 1800 MPa, and even new steel grades are currently in development. One typical welding process to join thin steels sheets is resistance spot welding (RSW). Some standardized and not standardized formulas predict the minimal shear tension strength (STS) of RSWed joints, but those formulas are less and less accurate with the higher base materials strength. Therefore, in our current research, we investigated a significant amount of STS data of the professional literature and our own experiments and recommended a new formula to predict the STS of RSWed high strength steel joints. The proposed correlation gives a better prediction than the other formulas, not only in the ultra-high strength steel range but also in the lower steel strength domain.

Vibrations in Single-Degrees-of-Freedom Sampled-Data Linear Mechanical Systems

This paper aims to present that the effect of sampling can result in multi-frequency vibration even in the case of a single-degree-of-freedom linear mechanical model. Even though the sampled-data systems have an infinite number of characteristic exponents due to sampling, the vibrations of these systems can still be characterized by an effective system model with a single dominant frequency. However, as this paper shows, additional harmonics become relevant, resulting in multi-frequency vibrations depending on the magnitude of applied control parameters. The vibrations presented by the time histories of vibration and their spectra resulted in numerical simulation of the sampled-data system.

Identification of Turbomachinery Noise Sources via Processing Beamforming Data Using Principal Component Analysis

Complex turbomachinery systems produce a wide range of noise components. The goal is to identify noise source categories, determine their characteristic noise patterns and locations. Researchers can then use this information to quantify the impact of these noise sources, based on which new design guidelines can be proposed. Phased array microphone measurements processed with acoustic beamforming technology provide noise source maps for pre-determined frequency bands (i.e., bins) of the investigated spectrum. However, multiple noise generation mechanisms can be active in any given frequency bin. Therefore, the identification of individual noise sources is difficult and time consuming when using conventional methods, such as manual sorting. This study presents a method for combining beamforming with Principal Component Analysis (PCA) methods in order to identify and separate apart turbomachinery noise sources with strong harmonics. The method is presented through the investigation of Counter-Rotating Open Rotor (CROR) noise sources. It has been found that the proposed semi-automatic method was able to extract even weak noise source patterns that repeat throughout the data set of the beamforming maps. The analysis yields results that are easy to comprehend without special prior knowledge and is an effective tool for identifying and localizing noise sources for the acoustic investigation of various turbomachinery applications.

Testing of a Radiant Wall Cooling System with Pipes Coupled to Aerated Blocks

Thermal output, surface temperatures, and supply and return water temperature were measured for a wall cooling system involving pipe attached to a wall section made of thermally insulating blocks. The experiment was performed for warm climatic conditions typical of, e.g., summer in Central and Northern Europe. The outdoor environment was simulated by a climatic chamber while the indoor climate was simulated by attaching a hotbox to the wall surface. The sensitivity of thermal output to several design parameters was investigated by 2D numerical simulations. The measurements showed a fast thermal response of the wall system. The cooling output was 38.3 W per m2 of the cooling area which equalled about 4.8 W/m2 per 1 K temperature difference between water and hotbox. The lowest surface temperature of 19.6 °C was measured at the pipe. Thus, the cooling output could be enhanced by reducing the surface temperature closer to the dew point temperature. The temperature of water in the pipe was very close to the surface temperature. It was illustrated how this characteristic of the wall cooling system tested positively affects the efficiency and cooling capacity of an air-to-water heat pump.

Investigation of the Tubular and Cylindrical Billets Stamping by Rolling Process with the Use of Computer Simulation

Forming of blanks during stamping by rolling (RS) is possible according to technological schemes of deposition, landing, direct and reverse extrusion, distribution and compression, etc. Controlling the relative position and shape of the deformed tool allows you to control the direction of flow of the workpiece material and the nature of its formation, as well as the stress-strain state of the material. The complexity and versatility of RS processes necessitate computer modeling for sound management of basic technological parameters.Physical experimental as well as computer modeling of the RS process in the DEFORM-3D software package was performed in the work.According to the results of computer simulation, the distribution of deformation components, stresses and temperatures in the deformed workpiece area was obtained, and using the Cockroft-Latham criterion, the destruction of metals during cold deformation was also predicted.Physical modeling of the SR process on lead blanks confirmed the nature of their deformation, obtained by computer simulation. And the analysis of the stress-strain state of the material based on the results of measurements of the deformed grid confirmed the validity of the appointment of boundary conditions in computer simulation.This approach is suitable for modeling by the method of SR of any metal models, for which it is necessary to know their mechanical characteristics, including boundary deformation curves.

Investigation of the Required Discreteness of Interpolation Movement Parameters in Cyber-physical Systems

Improving the accuracy, reliability, and performance of cyber-physical systems such as high-speed machining, laser cutting, welding and cladding etc. is one of the most pressing challenges in modern industry. CNC system carries out data processing and significantly affect on accuracy of operation such equipment. The paper considers the problem of controlled axes motion differential characteristics data processing in the internal representation of the discrete space of the CNC system. Equations for determining the required discreteness of the differential characteristics position and resolution, such as the speed, acceleration, and jerk are proposed. For the most widely used CNC equipment specific discreteness and resolution values have been determined.