Scaling and fractality in subcritical fatigue crack growth: Crack‐size effects on Paris' law and fatigue threshold

2020 ◽  
Vol 43 (4) ◽  
pp. 788-801 ◽  
Author(s):  
Alberto Carpinteri ◽  
Francesco Montagnoli
2022 ◽  
pp. 1-15
Author(s):  
M. Mlikota

For most engineering alloys, the long fatigue crack growth under a certain stress level can be described by the Paris law. The law provides a correlation between the fatigue crack growth rate (FCGR or da/dN), the range of stress intensity factor (ΔK), and the material constants C and m. A well-established test procedure is typically used to determine the Paris law constants C and m, considering standard specimens, notched and pre-cracked. Definition of all the details necessary to obtain feasible and comparable Paris law constants are covered by standards. However, these cost-expensive tests can be replaced by appropriate numerical calculations. In this respect, this paper deals with the numerical determination of Paris law constants for carbon steel using a two-scale model. A micro-model containing the microstructure of a material is generated using the Finite Element Method (FEM) to calculate the fatigue crack growth rate at a crack tip. The model is based on the Tanaka-Mura equation. On the other side, a macro-model serves for the calculation of the stress intensity factor. The analysis yields a relationship between the crack growth rates and the stress intensity factors for defined crack lengths which is then used to determine the Paris law constants.


2021 ◽  
Vol 1016 ◽  
pp. 1193-1198
Author(s):  
Shou Dao Qu ◽  
Ze Sheng You

Fatigue crack growth resistance of ultrafine grained Cu processed by equal channel angular pressing (ECAP) was investigated. Particular emphasis was devoted to the effects of microstructure evolution on fatigue crack growth in the near-threshold regime. The ultrafine grained Cu exhibits a lower fatigue threshold than coarse-grained Cu at stress ratios of 0.1 and 0.7. Fatigue induced coarsening of the UFG structure near the fatigue crack and intergranular fatigue crack growth are observed.


Materials ◽  
2020 ◽  
Vol 13 (6) ◽  
pp. 1468 ◽  
Author(s):  
Rhys Jones ◽  
Daren Peng ◽  
John G. Michopoulos ◽  
Anthony J. Kinloch

This paper firstly reveals that when assessing if a bonded joint meets the certification requirements inherent in MIL-STD-1530D and the US Joint Services Standard JSSG2006 it is necessary to ensure that: (a) There is no yielding at all in the adhesive layer at 115% of design limit load (DLL), and (b) that the joint must be able to withstand design ultimate load (DUL). Secondly, it is revealed that fatigue crack growth in both nano-reinforced epoxies, and structural adhesives can be captured using the Hartman–Schijve crack growth equation, and that the scatter in crack growth in adhesives can be modelled by allowing for variability in the fatigue threshold. Thirdly, a methodology was established for estimating a valid upper-bound curve, for cohesive failure in the adhesive, which encompasses all the experimental data and provides a conservative fatigue crack growth curve. Finally, it is shown that this upper-bound curve can be used to (a) compare and characterise structural adhesives, (b) determine/assess a “no growth” design (if required), (c) assess if a disbond in an in-service aircraft will grow and (d) to design and life in-service adhesively-bonded joints in accordance with the slow-growth approach contained in the United States Air Force (USAF) certification standard MIL-STD-1530D.


1987 ◽  
Vol 109 (3) ◽  
pp. 340-346 ◽  
Author(s):  
J. D. Gilman

Analysis of fatigue crack growth data for low-alloy steel shows that the influence of cyclic frequency in simulated LWR environments can be interpreted as the superposition of a time-dependent, corrosion-assisted crack growth rate upon an increment predicted by a Paris law. The time-dependent component increases monotonically to a maximum of about 6×10−5 mm/s as stress cycling becomes more aggressive. A useful measure of aggressiveness is the average time rate of crack advance due to the Paris law component alone; i.e., AΔKn × frequency. The result suggests that current ASME Code methods for flaw assessment are highly conservative in some regimes of stress and frequency, but there is a possibility of growth rates well above the ASME XI, Appendix A curves in a very low-frequency, high-stress regime. An upper bound to the time rate of corrosion-assisted crack growth in low-alloy steel is well supported by the data. The threshold conditions for the onset of this high rate are less well defined and require further investigation.


Materials ◽  
2019 ◽  
Vol 12 (7) ◽  
pp. 1031 ◽  
Author(s):  
Xudong Gao ◽  
Yongbo Shao ◽  
Liyuan Xie ◽  
Yamin Wang ◽  
Dongping Yang

Corrosive fatigue failure of submarine pipelines is very common because the pipeline is immersed in a sea environment. In Bohai sea, many old pipelines are made of API 5L X56 steel materials, and it is necessary to provide an accurate method for predicting the residual life of these pipelines. As Paris law has been proven to be reliable in predicting the fatigue crack growth in metal materials, the two constants in Paris law for API 5L X56 steel materials are obtained by using a new proposed shape factor based on the analysis of experimental data measured from fatigue tests on compact tension specimens immersed in the water of Bohai sea. The results of the newly proposed shape factor show that, for a given stress intensity factor range (ΔK), the fatigue crack growth rate (da/dN) in seawater is 1.6 times of that that in air. With the increase of fatigue crack growth rate, the influence of seawater on corrosive fatigue decreases gradually. Thereafter, a finite element model for analyzing the stress intensity factor of fatigue crack in pipelines is built, and the corrosive fatigue life of a submarine pipeline is then predicted according to the Paris law. To verify the presented method, the fatigue crack growth (FCG) behavior of an API 5L X56 pipeline with an initial crack under cyclic load is tested. Comparison between the prediction and the tested result indicates that the presented method is effective in evaluating the corrosive fatigue life of API 5L X56 pipelines.


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