scholarly journals Gas Turbine Performance Digital Twin for Real-Time Embedded Systems

2021 ◽  
Author(s):  
Vili Panov ◽  
Samuel Cruz-Manzo
Author(s):  
V. Panov ◽  
S. Cruz-Manzo

Abstract This contribution reports on the development of Performance Digital Twin for industrial Small Gas Turbines. The objective of this study was the development of automation systems with control and monitoring functionalities, capable of addressing the requirements of future gas turbine plants for increased availability and reliability by use of Digital Twin technology. The project explored development of Performance Digital Twin based on Real-Time Embedded computing, which can be leveraged with Internet-of-Things (IOT) Cloud Platforms. The proposed solution was provided in a form of modular software for a range of hardware platforms, with corresponding functionalities to support advanced control, monitoring, tracking and diagnostics strategies. The developed Digital Twin was designed to be used in offline mode to assist the software commissioning process and in on-line mode to enable early detection of degradation and fault modes typical for gas path components. The Performance Digital Twin is based on a dynamic gas turbine model which was augmented with a Kalman tuner to enable performance tracking of physical assets. To support heterogeneity of gas turbine Distributed Control Systems (DCS), this project explored deployment of Digital Twin on multiple platforms. In the paper, we discuss model-based design techniques and tools specific for continuous, discrete and hybrid systems. The hybrid solution was deployed on PC-based platform and integrated with engine Distributed Control System in the field. Monitoring of gas turbine Performance Digital Twin functionalities has been established via Remote Monitoring System (STA-RMS). Assessment of deployed solution has been carried out and we present results from the field trial in this paper. The discrete solution was deployed on a range of Programable Logical Controller (PLC) platforms and has been tested by integrating Digital Twin in virtual engine Distributed Control System network. The Performance Digital Twin was embedded in Single Master PLC and Master-Slave PLC configurations, and we present results from the system testing using virtual gas turbine assets. The IoT Platform MindSphere was integrated within virtual engine network, and in this contribution, we explore expansion of the developed system with Cloud based applications and services.


Author(s):  
B. D. MacIsaac ◽  
H. I. H. Saravanamuttoo

Simulation of gas turbine dynamic performance can be accomplished using analog, digital or hybrid computing techniques. The paper discusses computing techniques for each type of computer and reviews their advantages and disadvantages. It is concluded that the three types of simulation are complementary to each other and that all three computers have their place: the analog is essential for real time simulation of complex engines, the digital is most suitable for detailed studies and the hybrid combines the ease of integration of the analog with the logic and stored program capability of the digital.


Author(s):  
Elias Tsoutsanis ◽  
Nader Meskin ◽  
Mohieddine Benammar ◽  
Khashayar Khorasani

In fossil fuel applications, such as air transportation and power generation systems, gas turbine is the prime mover which governs the aircraft’s propulsive and the plant’s thermal efficiency, respectively. Therefore, an accurate engine performance simulation has a significant impact on the operation and maintenance of gas turbines as far as reliability and availability considerations are concerned. Current trends in achieving stable engine operation, reliable fault diagnosis and prognosis requirements do motivate the development and implementation of real-time dynamic simulators for gas turbines that are sufficiently complex, highly nonlinear, have high fidelity and include fast response modules. This paper presents a gas turbine performance model for predicting the transient dynamic behavior of an aeroderivative engine that is suitable for both mechanical drive and power generation applications. The engine model has been developed in the Matlab/Simulink environment and combines both the inter-component volume and the constant mass flow methods. Dynamic equations of the mass momentum and the energy balance are incorporated into the steady state thermodynamic equations. This allows one to represent the engine model by a set of first order differential and algebraic equations. The developed Simulink model in an object oriented environment, can be easily adapted to any kind of gas turbine configuration. The model consists of a number of subsystems for representing the gas turbine’s components and the thermodynamic relationships among them. The components are represented by a set of suitable performance maps that are available from the open literature. The engine model has been validated with an established gas turbine performance simulation software. Time responses of the main variables that describe the gas turbine dynamic behavior are also included. The proposed gas turbine model with its dynamic simulation characteristics is a useful tool for development of real-time model-based diagnostics and prognostics technologies.


Electronics ◽  
2020 ◽  
Vol 10 (1) ◽  
pp. 13
Author(s):  
Balaji M ◽  
Chandrasekaran M ◽  
Vaithiyanathan Dhandapani

A Novel Rail-Network Hardware with simulation facilities is presented in this paper. The hardware is designed to facilitate the learning of application-oriented, logical, real-time programming in an embedded system environment. The platform enables the creation of multiple unique programming scenarios with variability in complexity without any hardware changes. Prior experimental hardware comes with static programming facilities that focus the students’ learning on hardware features and programming basics, leaving them ill-equipped to take up practical applications with more real-time constraints. This hardware complements and completes their learning to help them program real-world embedded systems. The hardware uses LEDs to simulate the movement of trains in a network. The network has train stations, intersections and parking slots where the train movements can be controlled by using a 16-bit Renesas RL78/G13 microcontroller. Additionally, simulating facilities are provided to enable the students to navigate the trains by manual controls using switches and indicators. This helps them get an easy understanding of train navigation functions before taking up programming. The students start with simple tasks and gradually progress to more complicated ones with real-time constraints, on their own. During training, students’ learning outcomes are evaluated by obtaining their feedback and conducting a test at the end to measure their knowledge acquisition during the training. Students’ Knowledge Enhancement Index is originated to measure the knowledge acquired by the students. It is observed that 87% of students have successfully enhanced their knowledge undergoing training with this rail-network simulator.


Author(s):  
Jaiganesh Balasubramanian ◽  
Sumant Tambe ◽  
Balakrishnan Dasarathy ◽  
Shrirang Gadgil ◽  
Frederick Porter ◽  
...  

2021 ◽  
Vol 4 (2) ◽  
pp. 36
Author(s):  
Maulshree Singh ◽  
Evert Fuenmayor ◽  
Eoin Hinchy ◽  
Yuansong Qiao ◽  
Niall Murray ◽  
...  

Digital Twin (DT) refers to the virtual copy or model of any physical entity (physical twin) both of which are interconnected via exchange of data in real time. Conceptually, a DT mimics the state of its physical twin in real time and vice versa. Application of DT includes real-time monitoring, designing/planning, optimization, maintenance, remote access, etc. Its implementation is expected to grow exponentially in the coming decades. The advent of Industry 4.0 has brought complex industrial systems that are more autonomous, smart, and highly interconnected. These systems generate considerable amounts of data useful for several applications such as improving performance, predictive maintenance, training, etc. A sudden influx in the number of publications related to ‘Digital Twin’ has led to confusion between different terminologies related to the digitalization of industries. Another problem that has arisen due to the growing popularity of DT is a lack of consensus on the description of DT as well as so many different types of DT, which adds to the confusion. This paper intends to consolidate the different types of DT and different definitions of DT throughout the literature for easy identification of DT from the rest of the complimentary terms such as ‘product avatar’, ‘digital thread’, ‘digital model’, and ‘digital shadow’. The paper looks at the concept of DT since its inception to its predicted future to realize the value it can bring to certain sectors. Understanding the characteristics and types of DT while weighing its pros and cons is essential for any researcher, business, or sector before investing in the technology.


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