Detailed Flow Study of Mach Number 1.6 High Transonic Flow With a Shock Wave in a Pressure Ratio 11 Centrifugal Compressor Impeller

2004 ◽  
Vol 126 (4) ◽  
pp. 473-481 ◽  
Author(s):  
Hirotaka Higashimori ◽  
Kiyoshi Hasagawa ◽  
Kunio Sumida ◽  
Tooru Suita

Requirements for aeronautical gas turbine engines for helicopters include small size, low weight, high output, and low fuel consumption. In order to achieve these requirements, development work has been carried out on high efficiency and high pressure ratio compressors. As a result, we have developed a single stage centrifugal compressor with a pressure ratio of 11 for a 1000 shp class gas turbine. The centrifugal compressor is a high transonic compressor with an inlet Mach number of about 1.6. In high inlet Mach number compressors, the flow distortion due to the shock wave and the shock boundary layer interaction must have a large effect on the flow in the inducer. In order to ensure the reliability of aerodynamic design technology, the actual supersonic flow phenomena with a shock wave must be ascertained using measurement and Computational Fluid Dynamics (CFD). This report presents the measured results of the high transonic flow at the impeller inlet using Laser Doppler Velocimeter (LDV) and verification of CFD, with respect to the high transonic flow velocity distribution, pressure distribution, and shock boundary layer interaction at the inducer. The impeller inlet tangential velocity is about 460 m/s and the relative Mach number reaches about 1.6. Using a LDV, about 500 m/s relative velocity was measured preceding a steep deceleration of velocity. The following steep deceleration of velocity at the middle of blade pitch clarified the cause as being the pressure rise of a shock wave, through comparison with CFD as well as comparison with the pressure distribution measured using a high frequency pressure transducer. Furthermore, a reverse flow is measured in the vicinity of casing surface. It was clarified by comparison with CFD that the reverse flow is caused by the shock-boundary layer interaction. Generally CFD shows good agreement with the measured velocity distribution at the inducer and splitter inlet, except in the vicinity of the casing surface.

Author(s):  
Hirotaka Higashimori ◽  
Kiyoshi Hasagawa ◽  
Kunio Sumida ◽  
Tooru Suita

Requirements for aeronautical gas turbine engines for helicopters include small size, low weight, high output, and low fuel consumption. In order to achieve these requirements, development work has been carried out on high efficiency and high pressure ratio compressors. As a result, we have developed a single stage centrifugal compressor with a pressure ratio of 11 for a 1000 shp class gas turbine. The centrifugal compressor is a high transonic compressor with an inlet Mach number of about 1.6. In high inlet Mach number compressors, the flow distortion due to the shock wave and the shock boundary layer interaction must have a large effect on the flow in the inducer. In order to ensure the reliability of aerodynamic design technology, the actual supersonic flow phenomena with a shock wave must be ascertained using measurement and CFD. This report presents the measured results of the high transonic flow at the impeller inlet using LDV and verification of CFD, with respect to the high transonic flow velocity distribution, pressure distribution and shock boundary layer interaction at the inducer. The impeller inlet tangential velocity is about 460m/s and the relative Mach number reaches about 1.6. Using an LDV, about 500m/s relative velocity was measured preceding a steep deceleration of velocity. The following steep deceleration of velocity at the middle of blade pitch clarified the cause as being the pressure rise of a shock wave, through comparison with CFD as well as comparison with the pressure distribution measured using a high frequency pressure transducer. Furthermore, a reverse flow is measured in the vicinity of casing surface. It was clarified by comparison with CFD that the reverse flow is caused by the shock-boundary layer interaction. Generally CFD shows good agreement with the measured velocity distribution at the inducer and splitter inlet, except in the vicinity of the casing surface.


1997 ◽  
Author(s):  
G. Lombardi ◽  
M. Salvetti ◽  
A. Talamelli ◽  
M. Salvetti ◽  
A. Talamelli ◽  
...  

Author(s):  
Hirotaka Higashimori ◽  
Susumu Morishita ◽  
Masayuki Suzuki ◽  
Tooru Suita

Requirements for aeronautical gas turbine engines for helicopters include small size, low weight, high output, and low fuel consumption. In order to achieve these requirements, development work has been carried out on high pressure ratio compressors with high efficiency. As a result, we have developed a single stage centrifugal compressor with a pressure ratio of 11 for a 1000 shp class gas turbine. This report presents a study on the internal flow of a high pressure ratio centrifugal compressor impeller. The centrifugal compressor is a high transonic compressor with an inlet Mach number of about 1.6. In high inlet Mach number compressors, the flow in the inducer is a complex transonic flow characterized by interaction between the shockwave and boundary layer, while the flow in the middle of the impeller is a distorted flow with a low energy region. In order to ensure the reliability of aerodynamic design technology for such transonic centrifugal compressors, the complex transonic flow and formation of the low energy region predicted by CFD must be actually measured, comparison must be undertaken between the CFD results and the actual flow measurement, and the accuracy and other issues pertaining to CFD must be clarified. In a previous report [12], we elucidated the flow in the inducer of a high transonic impeller by means of LDV and unsteady pressure measurement. That report showed that, in the flow of an inducer with a Mach number of approx. 1.6, the oblique shockwave in the middle of the impeller throat interacts with the blade tip leakage flow, and that reverse flow occurs in the vicinity of the casing. Furthermore, although CFD predicted a low energy region in the splitter portion, this could not be detected in actual measurement. In the context of the current report, comparative verification of the CFD and LDV measurement results was undertaken with respect to the formation of the casing wall surface boundary layer in the transonic flow within the inducer. In this conjunction, inducer bleed was introduced to control this boundary layer, and the effect of the inducer bleed on the flow was ascertained through actual measurement. It was also sought to additionally confirm the “low energy region” in the splitter. Accordingly, the flow velocity distribution was measured at two sections, thereby clarifying the characteristics of the actual flow in the region. The impeller for which measurement was performed has the same specifications as that in the previous report (see Table 1). In the present report, so as to measure the flow under conditions encouraging the formation of a boundary layer accompanying substantial inducer deceleration, measurement was conducted at 95% of design speed and a relative Mach number at the blade tips of about 1.5.


Author(s):  
T. W. Von Backström

The three-dimensional viscous transonic time marching Denton code L0SS3D, and Dawes code BTOB3D are applied to the first stage rotor of the NACA 5-stage transonic compressor. Computing time per solution on a mini-supercomputer was about 9 hours for a mesh of 65 000 points. LOSS3D predicted pressure ratio and loss distributions reasonably well at design point, but did not quite satisfy the convergence criteria. BT0B3D tended to overpredict the total pressure ratio over the outer half of span due to an underprediction of loss in the complicated separated flow region triggered by shock boundary layer interaction on the suction surface, but prediction was good at 90% speed where shock boundary layer interaction was less severe. The use of a computationally convenient excessively large tip clearance is not recommended when shock-boundary layer interaction is expected, especially at off-design conditions.


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