An Experimental Study of Static and Dynamic Characteristics of a 580mm(22.8in.) Diameter Direct Lubrication Tilting Pad Journal Bearing

2005 ◽  
Vol 128 (1) ◽  
pp. 146-154 ◽  
Author(s):  
Kazunori Ikeda ◽  
Toshio Hirano ◽  
Tatsuo Yamashita ◽  
Makoto Mikami ◽  
Hitoshi Sakakida
Keyword(s):  
Dynamic Characteristics ◽  
Large Scale ◽  
Load Capacity ◽  
Metal Temperature ◽  
Film Pressure ◽  
Static And Dynamic Characteristics ◽  
Oil Film ◽  
Analysis And Design ◽  
Tilting Pad ◽  
Oil Film Pressure

Direct lubrication tilting pad journal bearings (DLTPJ bearings) have rarely been applied to large-scale rotating machinery, such as turbines or generators, whose journal diameters are more than 500mm. In this paper, static and dynamic characteristics of a 580mm(22.8in.) diameter DLTPJ bearing were studied experimentally using a full-scale bearing test rig. In the static test, distribution of metal temperature, oil film pressure, and bearing loss were measured in changing oil flow rate, with mean bearing pressure ranging up to 2.9MPa. The maximum metal temperature of the DLTPJ bearing was compared to that of a conventional flood lubrication bearing, and it was confirmed that the direct lubrication could increase load capacity. In the dynamic test, spring and damping coefficients of oil film were obtained by exciting the bearing casing that was floated by air bellows. These data will be used for analysis and design of steam turbine rotors and their bearing systems. Also, vibration of pads was investigated because metal failure on upper pads due to vibration has been found in some actual machines. In order to generate oil film pressure on the surface of upper pads, a Rayleigh-step was machined there, and it was confirmed that vibration was reduced by the Rayleigh-step.

An Experimental Study of Static and Dynamic Characteristics of a 580 mm (22.8 in.) Diameter Direct Lubrication Tilting Pad Journal Bearing

2004 ◽  
Author(s):  
K. Ikeda ◽  
T. Hirano ◽  
T. Yamashita ◽  
M. Mikami ◽  
H. Sakakida
Keyword(s):  
Dynamic Characteristics ◽  
Large Scale ◽  
Load Capacity ◽  
Metal Temperature ◽  
Film Pressure ◽  
Static And Dynamic Characteristics ◽  
Oil Film ◽  
Analysis And Design ◽  
Tilting Pad ◽  
Oil Film Pressure

Direct lubrication tilting pad journal bearings (DLTPJ bearings) have rarely been applied to large scale rotating machinery, such as turbines or generators whose journal diameters are more than 500mm. In this paper, static and dynamic characteristics of a 580mm (22.8in.) diameter DLTPJ bearing were studied experimentally using a full scale bearing test rig. In the static test, distribution of metal temperature, oil film pressure and bearing loss were measured in changing oil flow rate, with mean bearing pressure ranging up to 2.9MPa. Maximum metal temperature of DLTPJ bearing was compared to that of conventional flood lubrication bearing, and it was confirmed that the direct lubrication can increase load capacity. In the dynamic test, spring and damping coefficients of oil film were obtained by exciting the bearing casing that was floated by air bellows. These data will be used for analysis and design of steam turbine rotors and their bearing systems. Also, vibration of pads was investigated, because metal failure on upper pads due to vibration has been found in some actual machines. In order to generate oil film pressure on the surface of upper pads, Rayleigh-Step was machined there. And it was confirmed that vibration was reduced by Rayleigh-step.

Simulation studies on static thermal behaviour of true elliptical and orthogonally displaced non-circular journal bearing

2016 ◽  
Vol 68 (3) ◽  
pp. 349-360 ◽  
Author(s):  
Amit Singla ◽  
Amit Chauhan
Keyword(s):  
Journal Bearing ◽  
Load Capacity ◽  
Current Trend ◽  
Operating Conditions ◽  
Performance Characteristics ◽  
Film Pressure ◽  
Content Type ◽  
Oil Film ◽  
Ellipticity Ratio ◽  
Oil Film Pressure

Purpose The current trend of modern industry is to use machineries which rotate at high speed along with the capability of carrying heavy rotor loads. This paper aims at static thermal analysis of two different profiles of non-circular journal bearings – a true elliptical bearing and orthogonal bearing. Design/methodology/approach The Reynolds equation has been solved through finite difference method to compute the oil film pressure. Parabolic temperature profile approximation technique has been used to solve the energy equation and thus used for computation of various bearing performance characteristics such as thermo-hydrodynamic oil film pressure, temperature, load capacity, Sommerfeld number and power loss characteristics across the bearing. The effect of ellipticity ratio on the bearing performance characteristics has also been obtained for both the elliptical and vertical offset bearing using three different commercially available grades of oil (Hydrol 32, 68 and 100). Findings It has been observed that the thermo-hydrodynamic pressure and temperature rise of the oil film is less in orthogonal bearing as compared to the true elliptical bearing for same operating conditions. The effect of ellipticity ratio of non-circularity on bearing performance parameters have been observed to be less in case of elliptical bearing as compared to orthogonal bearing. It has been concluded that though the rise in oil film temperature is high for true elliptical bearing, but still it should be preferred over orthogonal profile under study, as it has comparably good load-carrying capacity. Originality/value The performance parametric analysis will help the designers to select such kind of non-circular journal bearing for various applications.

Research on the Static and Dynamic Characteristics of Misaligned Journal Bearing Considering the Turbulent and Thermohydrodynamic Effects

2015 ◽  
Vol 137 (2) ◽  
Author(s):  
Guohui Xu ◽  
Jian Zhou ◽  
Haipeng Geng ◽  
Mingjian Lu ◽  
Lihua Yang ◽  
...  
Keyword(s):  
Film Thickness ◽  
Dynamic Characteristics ◽  
Journal Bearing ◽  
Journal Bearings ◽  
Static And Dynamic Characteristics ◽  
Oil Film ◽  
Stiffness And Damping ◽  
Film Stiffness ◽  
Journal Misalignment ◽  
Oil Film Pressure

Journal misalignment usually exists in journal bearings that affect nearly all the bearings static and dynamic characteristics including minimum oil film thickness, maximum oil film pressure, maximum oil film temperature, oil film stiffness, and damping. The main point in this study is to provide a comprehensive analysis on the oil film pressure, oil film temperature, oil film thickness, load-carrying capacity, oil film stiffness, and damping of journal bearing with different misalignment ratios and appropriately considering the turbulent and thermo effects based on solving the generalized Reynolds equation and energy equation. The results indicate that the oil thermo effects have a significant effect on the lubrication of misaligned journal bearings under large eccentricity ratio. The turbulent will obviously affect the lubrication of misaligned journal bearings when the eccentricity or misalignment ratio is large. In the present design of the journal bearing, the load and speed become higher and higher, and the eccentricity and misalignment ratio are usually large in the operating conditions. Therefore, it is necessary to take the effects of journal misalignment, turbulent, and thermal effect into account in the design and analysis of journal bearings.

Static and Dynamic Characteristics of Rolling-Pad Journal Bearings in Super-Laminar Flow Regime

1988 ◽  
Vol 110 (1) ◽  
pp. 73-79 ◽  
Author(s):  
Makoto Mikami ◽  
Mikio Kumagai ◽  
Shuetsu Uno ◽  
Hiromu Hashimoto
Keyword(s):  
Friction Force ◽  
Dynamic Characteristics ◽  
Load Capacity ◽  
Journal Bearings ◽  
Curvature Radius ◽  
Static And Dynamic Characteristics ◽  
Oil Film ◽  
Lubrication Equation ◽  
Viscous Heat ◽  
Before And After

Static and dynamic characteristics of load-on-type rolling-pad journal bearings with six pads have been studied theoretically and experimentally by considering the effects of both turbulence and viscous heat generation in the oil film. By concurrently solving a turbulent lubrication equation and an adiabatic energy equation, pressure and temperature distributions, load capacity, and friction force are obtained. Moreover, the linearlized spring and damping coefficients of oil film are calculated under the assumption of small displacements of the journal center. It is found that the load capacity and the friction force considerably increase due to turbulence, and the effects of heat generated under turbulent conditions are more pronounced than those under laminar conditions. Also clarified are that bearing characteristics are improved by preloading the lower-side two pads located before and after the lowest pad, and that the curvature radius of the pad insignificantly affects the characteristics. The experimental results on static characteristics agree well with the theoretical results.

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