Investigation into Tangential Force and Axial Stress Effects on Fretting Fatigue Behavior

2005 ◽  
Vol 128 (2) ◽  
pp. 202-209 ◽  
Author(s):  
Hyukjae Lee ◽  
Shankar Mall

Fretting fatigue behavior of a titanium alloy was investigated using a dual actuator test setup which was capable to apply the pad displacement independent of the applied cyclic load on specimen. Fretting fatigue tests were conducted using this setup with a phase difference between cyclic load on the specimen and tangential force on the fretting pad with cylinder-on-flat contact configuration under partial slip condition. Two axial stress ratios were used. The relative slip range and tangential force range were related to each other and this relationship was not influenced by phase difference, axial stress ratio, and contact load under the partial slip condition. Change in the phase difference caused the change in relative slip as well as tangential force for a given applied pad displacement and axial load. However, there was no effect of phase difference on fretting fatigue life at a given relative slip level. Fretting fatigue tests with a fully reversed axial stress showed longer fatigue life than tension-tension counterparts at a given relative slip, tangential force range, and axial stress range. Finite element analysis was conducted by including the complete load history effects, which showed that stress distribution on the contact surface stabilized after the first fatigue cycle. Unlike relative slip and∕or tangential force range, a critical plane-based parameter appears to take into account the stress ratio effects to characterize fretting fatigue behavior.

2001 ◽  
Vol V.01.1 (0) ◽  
pp. 115-116
Author(s):  
Kazunari MIYAZAWA ◽  
Satoru SHIRAI ◽  
Kazunori KONDOH ◽  
Jin-Quan XU ◽  
Yukio MIYASHITA ◽  
...  

2003 ◽  
Vol 125 (3) ◽  
pp. 315-323 ◽  
Author(s):  
O. Jin ◽  
H. Lee ◽  
S. Mall

The effects of variable amplitude loading on fretting fatigue behavior of titanium alloy, Ti-6Al-4V were examined. Fretting fatigue tests were carried out under constant stress amplitude and three different two-level block loading conditions: high-low (Hi-Lo), low-high (Lo-Hi), and repeated block of high and low stress amplitudes. The damage fractions and fretting fatigue lives were estimated by linear and non-linear cumulative damage rules. Damage curve analysis (DCA) and double linear damage rule (DLDR) were capable to account for the loading order effects in Hi-Lo and Lo-Hi loadings. In addition, the predictions by DCA and DLDR were better than that by linear damage rule (LDR). Besides its simplicity of implementation, LDR was also capable of estimating failure lives reasonably well. Repeated two-level block loading resulted in shorter lives and lower fretting fatigue limit compared to those under constant amplitude loading. The degree of reduction in fretting fatigue lives and fatigue strength depended on the ratio of cycles at lower stress amplitude to that at higher stress amplitude. Fracture surface of specimens subjected to Hi-Lo and repeated block loading showed the clear evidence of change in stress amplitude of applied load. Especially, the repeated two-level block loading resulted in characteristic markers which reflected change in crack growth rates corresponding to different stress amplitudes.


2008 ◽  
Vol 22 (11) ◽  
pp. 851-856
Author(s):  
JAE-DO KWON ◽  
DAE-KYU PARK ◽  
SEUNG-WAN WOO ◽  
YOUNG-SUCK CHAI

Studies on the strength and fatigue life of machines and structures have been conducted in accordance with the development of modern industries. In particular, fine and repetitive cyclic damage occurring in contact regions has been known to have an impact on fretting fatigue fractures. The main component of zircaloy alloy is Zr , and it possesses good mechanical characteristics at high temperatures. This alloy is used in the fuel rod material of nuclear power plants because of its excellent resistance. In this paper, the effect of the fretting damage on the fatigue behavior of the zircaloy alloy is studied. Further, various types of mechanical tests such as tension and plain fatigue tests are performed. Fretting fatigue tests are performed with a flat-flat contact configuration using a bridge-type contact pad and plate-type specimen. Through these experiments, it is found that the fretting fatigue strength decreases by about 80% as compared to the plain fatigue strength. Oblique cracks are observed in the initial stage of the fretting fatigue, in which damaged areas are found. These results can be used as the basic data for the structural integrity evaluation of corrosion-resisting alloys considering the fretting damages.


2011 ◽  
Vol 2 (1) ◽  
pp. 2-11
Author(s):  
R. Hojjati Talemi ◽  
M. Soori ◽  
M. Abdel Wahab ◽  
Patrick De Baets

t Fretting fatigue damage occurs in contacting parts when they are subjected to fluctuating loadingsand sliding movements at the same time. This phenomenon may occur in many applications such asbearings/ shafts, bolted and riveted connections, steel cables, and steam and gas turbines. In this paper,the effect of elevated temperature on fretting fatigue life of Al7075-T6 is investigated using a new device forfretting fatigue tests with variable crank shaft mechanism. Also a finite element modeling method was usedto estimate crack propagation lifetime in aluminum alloy, Al7075-T6 specimens at elevated temperatureunder fretting condition. In this method, shear and normal stresses that are caused by contact load areupdated at each crack growth increment. Finally, a comparison between the experimental and numericalresults is done in order to evaluate the FE simulation.Department of mechanical engineering, Islamic Azad University, Takestan Branch, Takestan, IranThe experimental results show that: (i) fretting fatigue life of the material increases with temperature up to350°C by 180% for low stresses and decreases by 40% for high stresses, (ii) this fashion of variation offretting fatigue life versus temperature is believed to be due to degradation of material properties whichoccurs by overaging and wear resistance increase due to oxidation of aluminum alloy. While overaginggives rise to degradation of mechanical strength of material and hence the reduction of its fretting fatiguelife, surface oxidation of the specimens brings some improvement of fatigue behavior of the material.Metallurgical examination of the specimens reveals that temperature results in precipitation of impurities ofal-7075-T6. The size of precipitated impurities and their distances gets bigger as temperature increases.This could be a reason for material degradation of specimens which are exposed to heating for longer timeduration.


Author(s):  
Masaki OKANE ◽  
Toyoichi SATOH ◽  
Yoshiharu MUTOH ◽  
Shogo SUZUKI

2006 ◽  
Vol 321-323 ◽  
pp. 703-706 ◽  
Author(s):  
Dae Kyu Park ◽  
Yong Tak Bae ◽  
Sung Jong Choi ◽  
Young Suck Chai ◽  
Jae Do Kwon

The initial crack under fretting condition occurs at lower stress amplitude and at lower cycles of cyclic loading than that under plain fatigue condition. INCONEL alloy 600 and 690 are high–chromium nickel alloy having excellent resistance to many corrosive aqueous media and high-temperature atmospheres. In this paper, the effect of fretting damage on fatigue behavior for INCONEL alloy 600 and 690 were studied. Also, various kinds of mechanical tests such as hardness, tension and plain fatigue tests are performed. Fretting fatigue tests were carried out with flat-flat contact configuration using a bridge type contact pad and plate type specimen. Through these experiments, it is found that the fretting fatigue strength decreased about 40~70% compared to the plain fatigue strength in two materials. In fretting fatigue, the wear debris is observed on the contact surface, and the oblique micro-cracks at an earlier stage are initiated. These results can be used as basic data in a structural integrity evaluation of heat and corrosion resisting alloy considering fretting damages.


2016 ◽  
Vol 61 (3) ◽  
pp. 1357-1362 ◽  
Author(s):  
B. Ziębowicz ◽  
A. Ziębowicz ◽  
B. Bączkowski ◽  
W. Kajzer ◽  
A. Kajzer

Abstract The paper presents the results of finite element analysis and experimental testing under simulated physiological loading conditions on issues shaping the functional properties of individual all-ceramic abutments manufactured by CAD/CAM technology. The conducted research have cognitive significance showing the all-ceramic abutment behavior, as a key element of the implantological system, under the action of cyclic load. The aim of this study was evaluation the fatigue behavior of yttria-stabilized zirconia abutment submitted to cyclic stresses, conducted in accordance with EN ISO 14801 applies to dynamic fatigue tests of endosseous dental implants.


1981 ◽  
Vol 103 (3) ◽  
pp. 218-222 ◽  
Author(s):  
C. J. Poon ◽  
D. W. Hoeppner

A completely randomized factorial experiment was conducted to investigate the environmental and cyclic stress effects on the fretting fatigue behavior of 7075-T6 aluminum alloy. Fretting fatigue tests were conducted in vacuum (10−5 Torr) and in laboratory air environment at two maximum cyclic stress levels. The fractographic features of the wear surface with respect to different environments were examined. The experimental results and statistical analysis showed that the environment, cyclic stress, and their interactions were significant factors in reducing the life of 7075-T6 aluminum alloy under fretting conditions. The fractographic analysis showed that fretting damage led to the development of cracks in the fretting areas in both environments. However, the mechanisms involved in crack development were different. The reduction in fatigue life under fretting condition was explained by a model utilizing fracture mechanics concepts.


Sign in / Sign up

Export Citation Format

Share Document