Blade Erosion in Automotive Gas Turbine Engine

1995 ◽  
Vol 117 (1) ◽  
pp. 213-219 ◽  
Author(s):  
M. Metwally ◽  
W. Tabakoff ◽  
A. Hamed

In this work, a study has been conducted to predict blade erosion and surface deterioration of the free power turbine of an automotive gas turbine engine. The blade material erosion model is based on three-dimensional particle trajectory simulations in the three-dimensional turbine flow field. The particle rebound characteristics after surface impacts were determined from experimental measurements of restitution ratios for blade material samples in a particulate flow tunnel. The trajectories provide the spatial distribution of the particle impact parameters over the blade surfaces. A semi-empirical erosion model, derived from erosion tests of material samples at different particulate flow conditions, is used in the prediction of blade surface erosion based on the trajectory impact data. The results are presented for the three-dimensional particle trajectories through the turbine blade passages, the particle impact locations, blade surface erosion pattern, and the associated erosion parameters. These parameters include impact velocity, impact angle, and impact frequency. The data can be used for life prediction and performance deterioration of the automotive engine under investigation.

Author(s):  
M. Metwally ◽  
W. Tabakoff ◽  
A. Hamed

In this work, a study has been conducted to predict blade erosion and surface deterioration of the free power turbine of an automotive gas turbine engine. The blade material erosion model is based on three dimensional particle trajectory simulations in the three dimensional turbine flow field. The particle rebound characteristics after surface impacts were determined from experimental measurements of restitution ratios for blade material samples in a particulate flow tunnel. The trajectories provide the spacial distribution of the particle impact parameters over the blade surfaces. A semi-empirical erosion model, derived from erosion tests of material samples at different particulate flow conditions is used in the prediction of blade surface erosion based on the trajectory impact data. The results are presented for the three dimensional particle trajectories through the turbine blade passages, the particle impact locations, blade surface erosion pattern, and the associated erosion parameters. These parameters include impact velocity, impact angle and impact frequency. The data can be used for life prediction and performance deterioration of the automotive engine under investigation.


1998 ◽  
Vol 4 (4) ◽  
pp. 233-241 ◽  
Author(s):  
W. Tabakoff ◽  
A. Hamed ◽  
V. Shanov

A study has been conducted to predict blade erosion of gas turbine engines. The blade material erosion model is based on three dimensional particle trajectory simulation in the three-dimensional turbine flow field. The trajectories provide the special distribution of the particle impact parameters over the blade surface. A semi-empirical erosion model, derived from erosion tests of material samples at different particulate flow conditions, is used in the prediction of blade surface erosion based on the trajectory impact data. To improve the blade erosion resistance and to decrease the blade deterioration, the blades must be coated. For this purpose, an experimental study was conducted to investigate the behavior of rhodium platinum aluminide coating exposed to erosion by fly ash particles. New protective coatings are developed for erosion and thermal barrier. Chemical vapor deposition technique (CVD) was used to apply the ceramic TiC coatings on INCO 718 and stainless steel 410. The erosive wear of the coated samples was investigated experimentally by exposing them to particle laden flow at velocities from 180 to 305m/s and temperatures from ambient to538°C in a specially designed erosion wind tunnel. Both materials (INCO 718 and stainless steel 410) coated with CVD TiC showed one order of magnitude less erosion rate compared to some commercial coatings on the same substrates.


Author(s):  
D. Salinas ◽  
E. E. Cooper

A numerical simulation of the aerothermal characteristics of a gas turbine engine test cell is presented. The three-dimensional system is modeled using the PHOENICS computational fluid dynamics code. Results predict the velocity field, temperatures, pressures, kinetic energy of turbulence, and dissipation rates of turbulent kinetic energy. Numerical results from two versions, a cartesian coordinate model and a body fitted coordinate model, are compared to experimental data. The comparison shows good quantitative and very good qualitative agreement, suggesting that numerical modeling would be useful in the preliminary design of gas turbine test facilities.


1973 ◽  
Vol 95 (3) ◽  
pp. 191-198 ◽  
Author(s):  
D. J. White ◽  
P. B. Roberts ◽  
W. A. Compton

In recent years automotive engine emissions have become subject to stringent Federal legislation. The most severe of these regulations pertains to the 1976 Emission Standards as defined by the Advanced Automotive Power Systems (AAPS) Division of the Environmental Protection Agency (EPA). A unique combustor concept has been developed by Solar which has demonstrated the feasibility of meeting these emission requirements. The integrated emissions of a typical regenerative gas turbine engine employing this combustor type were each below one half of the levels specified by the Federal 1976 Standards, when tested over a simulated federal driving cycle. The success of the feasibility tests for this combustor concept has lead to more fundamental studies and the planned development of a prototype combustor for demonstration on the EPA-AAPS baseline gas turbine engine. The prototype combustor for the baseline engine is described together with its variable area port mechanisms, which has been demonstrated as necessary for emission control.


Aero Gas Turbine engines power aircrafts for civil transport application as well as for military fighter jets. Jet pipe casing assembly is one of the critical components of such an Aero Gas Turbine engine. The objective of the casing is to carry out the required aerodynamic performance with a simultaneous structural performance. The Jet pipe casing assembly located in the rear end of the engine would, in case of fighter jet, consist of an After Burner also called as reheater which is used for thrust augmentation to meet the critical additional thrust requirement as demanded by the combat environment in the war field. The combustion volume for the After burner operation together with the aerodynamic conditions in terms of pressure, temperature and optimum air velocity is provided by the Jet pipe casing. While meeting the aerodynamic requirements, the casing is also expected to meet the structural requirements. The casing carries a Convergent-Divergent Nozzle in the downstream side (at the rear end) and in the upstream side the casing is attached with a rear mount ring which is an interface between engine and the airframe. The mechanical design parameters involving Strength reserve factors, Fatigue Life, Natural Frequencies along with buckling strength margins are assessed while the Jet pipe casing delivers the aerodynamic outputs during the engine operation. A three dimensional non linear Finite Element analysis of the Jet pipe casing assembly is carried out, considering the up & down stream aerodynamics together with the mechanical boundary conditions in order to assess the Mechanical design parameters.


2019 ◽  
pp. 86-90
Author(s):  
Sergey Serbin

The appliance of modern tools of the computational fluid dynamics for the investigation of the pulsation processes in the combustion chamber caused by the design features of flame tubes and aerodynamic interaction compressor, combustor and turbine is discussed. The aim of the research is to investigate and forecast the non-stationary processes in the gas turbine combustion chambers. The results of the numerical experiments which were carried out using three-dimensional mathematical models in gaseous fuels combustion chambers reflect sufficiently the physical and chemical processes of the unsteady combustion and can be recommended to optimize the geometrical and operational parameters of the low-emission combustion chamber. The appliance of such mathematical models are reasonable for the development of new samples of combustors which operate at the lean air-fuel mixture as well as for the modernization of the existing chambers with the aim to develop the constructive measures aimed at reducing the probability of the occurrence of the pulsation combustion modes. Keywords: gas turbine engine, combustor, turbulent combustion, pulsation combustion, numerical methods, mathematical simulation.


2011 ◽  
Vol 133 (08) ◽  
pp. 56-57
Author(s):  
Chris Adams ◽  
John Manion

This article describes new measures to improve survivability of aircraft from uncontained gas turbine engine failures. The US military has adopted a common tool—Uncontained Engine Debris Damage Assessment Model (UEDDAM)—for its methodology to consider uncontained events in a more realistic manner. UEDDAM can handle the analysis for the release of the primary rotor-disk segment plus smaller engine debris fragments in directions out of the plane of rotation. The UEDDAM code requires an input of a three-dimensional geometric description of aircraft component positions within the aircraft and thus, in relationship to each other. The description uses a specific input format. Adopting an assessment methodology, like UEDDAM, results in a universal standard and uniformity of debris hazard evaluation across the involved agencies. Maintaining the 3D aircraft geometry model and its components/system functional flow data generated by aircraft manufacturers during their initial hazard assessment would simplify later debris hazard reassessments required by maintenance, repair, or military-modification to a commercial aircraft.


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