ANALYSIS OF TECHNOLOGICAL POSSIBILITIES OF TWO-CHAMBER IMPULSE DEVICES FOR SHEET STAMPING

Проведен анализ технологических возможностей двухкамерных устройств для листовой штамповки с одной и двумя камерами сгорания. В устройствах с одной камерой сгорания штамповка детали происходит в холодном состоянии заготовки под действием на нее гибкой среды за счет кинетической энергии поршня, ускоряемого продуктами сгорания газообразной топливной смеси. В устройствах с двумя камерами сгорания процесс штамповки совершается с нагревом заготовки воздействием на нее горячего газа, образованного при сгорании в верхней камере предварительно сжатой топливной смеси. При этом сжатие смеси осуществляется за счет энергии продуктов сгорания, образованных в нижней камере сгорания. Доказано, что устройства с одной камерой сгорания целесообразно использовать для штамповки из пластичных сортов сталей деталей разнообразной формы толщиной до 4 мм и из пластичных цветных сплавов толщиной до 8 мм. Устройства с двумя камерами сгорания целесообразно использовать для штамповки деталей из малопластичных сортов алюминиевых, титановых сплавов и других труднодеформируемых сплавов. Двухкамерные устройства для листовой штамповки обладают широкими технологическими возможностями и могут быть эффективно использованы в мелкосерийных производствах для штамповки деталей различной формы We carried out the analysis of technological capabilities of two-chamber devices for sheet stamping with one and two combustion chambers. In devices with one combustion chamber, the stamping process is carried out in the cold state of the workpiece by the action of an elastic medium on it, using the kinetic energy of the piston accelerated by the combustion products of the gaseous fuel mixture. In devices with two combustion chambers, the stamping process is carried out with the heating of the workpiece by the action of the hot gas formed during combustion in the upper chamber of the pre-compressed fuel mixture. In this case, the mixture is compressed due to the energy of the combustion products formed in the lower chamber. We established that devices with one combustion chamber are expedient to be used for stamping parts of various shapes with a thickness of up to 4 mm and from plastic non-ferrous alloys with a thickness of up to 8 mm from ductile steels. Devices with two combustion chambers are advisable to be used for stamping parts from low-plastic grades of aluminum, titanium alloys and other hard-to-deform alloys. Two-chamber devices for sheet stamping have wide technological capabilities and can be effectively used in small-scale production for stamping parts of various shapes

Sooting tendencies of diesel fuel component mixtures follow a linear mixing rule

With the growing importance of climate change, soot emissions from engines have been receiving increasing attention since black carbon is the second largest source of global warming. A sooting tendency can be used to quantify the extent of soot formation in a combustion device for a given fuel molecule, and therefore to quantify the soot reduction benefits of alternative fuels. However real fuels are complex mixtures of multiple components. In this work, we have used experimental methods to investigate how the sooting tendency of a blended fuel mixture is related to the sooting tendencies of the individual components. A test matrix was formulated that includes sixteen mixtures of six components that are representative of the main categories of hydrocarbons in diesel (eicosane (ECO) for alkanes, isocetane (ICE) for isoalkanes, butylcyclohexane (BCH) for cycloalkanes, 1-methylnaphthalene (1MN) for aromatics, tetralin for naphthoaromatics, and methyl-decanoate (MDC) for oxygenates). Most of the mixtures contain three to five components. The sooting tendency of each mixture was characterized by yield sooting index (YSI), which is based on the soot yield when a methane/air nonpremixed flame is doped with 1000 ppm of the test fuel. The YSIs were measured experimentally. The results show that the blending behavior is linear, i.e., the YSI of the mixtures is the mole-fraction-weighted average of the component YSIs. Experimental results have shown that the sooting tendency of a fuel mixture can be accurately estimated as the linear combination of the individual components. In addition, mass density of the mixtures is also measured, and a linear blending rule is applied to test whether mixing rules exist for mass density of diesel mixtures in this study. Results also have shown that the mixing rule tested in this study is valid and mass density of a mixture can be accurately estimated from the linear combination of the individual components.

Optical and thermodynamic investigations of a methane and hydrogen blend fueled large bore engine

The following paper presents thermodynamic and optical investigations of the natural flame and OH radical chemiluminescence of a hydrogen enriched methane combustion compared to natural gas combustion. The engine under investigation is a port-fueled unscavenged prechamber 4.8 L single cylinder large bore engine. The blends under consideration are 2%V, 5%V,10%V, and 40%V of hydrogen expected to be blended within existing natural gas grids in a short and mid-term timeline in order to store green energy from solar and wind. These fuel blends could be used for stabilization of the energy supply by reconverting the renewable fuel CH4/H2 in combined heat and power plants. As expected, admixture of hydrogen extends the ignition limits of the fuel mixture toward lean ranges up to an air-fuel equivalence ratio of almost 2. No negative effect on combustion is observed up to an admixture of 40%V hydrogen. At 40%V hydrogen, abnormal combustion like backfire occurs at an air-fuel equivalence ratio of 1.5. The higher mixtures exhibit increased nitrogen oxide emissions due to higher combustion chamber temperatures, while methane slip and CO emissions are reduced due to more complete combustion. The optical investigation of the natural flame and OH radical chemiluminescence are in good agreement with the thermodynamic results verifying the more intense combustion of the fuel blends by means of the chemiluminescence intensity. Further, lube oil combustion and a continuing luminescence after the thermodynamic end of combustion are observed.

Basic Principles for Thermoplastic Parts Finishing With Impulse Thermal Energy Method

Impulse thermal energy method (ITEM) as modification of the thermal energy method that is successfully used for finishing is considered for application to thermoplastics. The chapter focuses to highlight the basic principles of the thermoplastics treatment by acting heat fluxes inherent to ITEM providing the time-controlled production of combustion species. The properties of thermoplastics and the requirements for their treatment have the greatest impact on processing settings. Thus, the questions of the choice of the preferred fuel mixture, the type of its ignition, and combustion have been studied. By means of numerical situating, the processes of melting and healing of pores during processing are investigated. A method of defining processing settings has been developed, taking into account the limitations on critical temperatures. The promising possibilities of ITEM in relation to the processing of thermoplastics parts obtained by additive technologies are outlined.

Electronic Systems Design for Driver Alertness

Automotive systems are getting more responsive and giving feedback to the driver and passengers with the help of electronic systems ensuring safety. As seen the growth towards electric mobility engineers are more indulged in electronic systems and presenting innovative ideas for future developments. The presented simulation model of an electronic system combines the engine coolant temperature sensor, oxygen sensor, and seat belt warning system. The system is proposed using TINKERCAD software and the software is designed through Arduino. The driver will be able to see the temperature of the coolant and also can find out whether the air and the fuel mixture is rich or lean as well as be alerted for wearing a seatbelt. Keywords: Engine Coolant Temperature Sensor, Oxygen Sensor, Seat Belt Warning System, Electronics System for Vehicle, Arduino, Software Design using Arduino, Passive Safety System.

Analysis of Air Flow, Air and Fuel Induction for Internal Combustion Engine

In an internal combustion engine, performance, efficiency and emission formation depends on the formation of air-fuel mixture inside the engine cylinder. The fluid flow dynamics plays an important role for air-fuel mixture preparation to obtain the better engine combustion, performance and efficiency. This review article discuss the rotating flow (swirl and tumble) in premixed spark-ignition engine and its effect on turbulence generation and flame propagation. Rotating flow can substantially increase turbulence intensity for the duration of the combustion period. This review paper discusses the in-cylinder swirl and tumble flow that affects air induction during the combustion process in internal combustion engine. Alternatively, this study using computer simulation (Computational Fluid Dynamic, CFD) which offer the opportunity to carry out repetitive parameter studies. An integration-type flowmeter (IFM) also has been used which consists of ultrasonic flowmeter, that integrates the flowrate during the intake process, gives accurate measurements regardless of sampling time and frequency. Research parameter in this study was swirl and tumble that represents the fluid flow behavior occurred inside combustion chamber. Fuel injection and air mass also were the important parameters that have been discussed about in air induction process. The results obtain from the numerical analysis can be employed to examine the homogeneity of air-fuel mixture structure for better combustion process and engine performance.

Analysis of elliptical diesel nozzle spray dynamics using a one-way coupled spray model

The elliptical nozzle has the potential ability to increase the air-fuel mixture quality. A one-way coupled spray model and Homogenous Relaxation Model (HRM) was adopted to investigate the spray behaviors and the air-fuel mixture progress in real diesel combustion chamber with the application of elliptical and circular diesel nozzle. The results indicated that the spray cone angle and the air entrainment mass of elliptical nozzle were larger than that of the circular nozzle, while the spray penetration of the elliptical nozzle which the aspect ratio is 1.5 and 2 was shortened by 11% and 8.3% as compared to circular spray respectively. Also, the air entrainment mass of the elliptical spray with a ratio of 1.5 and 2 increased by 60% and 35% as compared with circular spray respectively. Furthermore, the partial equivalent ratio and the high concentration area in the cylinder is reduced for elliptical nozzle, and the air-fuel mixture is more uniform. The fuel evaporation rate of elliptical spray is always higher than that of the circular spray.

Possibilities and Generated Emissions of Using Wood and Lignin Biofuel for Heat Production

Energy (including thermal) needs are growing rapidly worldwide thus leading to increased energy production. Considering stricter requirements for the employment of non-renewable energy sources, the use of biofuel in energy facilities appears as one of the best options, having high potential for growth that will increase in the long run both in the Baltic region and the European Union as a whole. This publication investigates the possibilities of using various blends of biofuel containing lignin for heat production and emissions to the air during combustion processes. The paper examines the chemical composition of lignin and bottom ash and explores the impact of a different ratio of lignin in the fuel mixture, the effect of the power of biofuel combustion plants (boilers) and the influence of fuel supply to the combustion chamber on gaseous pollutants (CO, NOx, SO2) and particulate matter emissions. The results of the conducted study demonstrate that, in contrast to pure lignin, the concentrations of alkali metals, boron and, to a lesser extent, nickel and chlorine have increased the most in bottom ash. The use of lignin can effectively reduce the need for conventional biofuel by 30–100% and to increase the temperature of exhaust gases. The lowest emissions have been observed using a mixture of 30% of lignin and biofuel at the lowest range of power (2.5–4 MW). Under the optimal oxygen/temperature mode, carbon monoxide concentrations are approximately 20 mg/Nm3 and those of nitrogen oxides–500 mg/Nm3. Particulate matter emissions reach 150 mg/Nm3, and hence applying air treatment equipment is required.

The Impact of Various Fuels on Particulate Emissions for a Compression Ignition Engine Equipped with a Diesel Particulate Filter

The aim of this research was to highlight the impact of using different types of fuels on particulate emissions and also on the operation on particulate filters on diesel engines. For all the results obtained from the experimental tests, comparative studies were performed to find the optimal fuel mixture that can be used in order to obtain the optimal performance of the particle filter, without affecting the engine performance. Following the initial tests performed without DPF, the case with the highest smoke emission value (2000 1/min) was identified. For this case, continuous measurement tests were then performed. For this reason, a more detailed analysis was made only for this case.