Acoustic Emission Evaluation of Plasma-Sprayed Thermal Barrier Coatings

1985 ◽  
Vol 107 (1) ◽  
pp. 142-146 ◽  
Author(s):  
C. C. Berndt

Acoustic emission techniques have recently been used in a number of studies to investigate the performance and failure behavior of plasma-sprayed thermal barrier coatings. Failure of the coating is a complex phenomena, especially when the composite nature of the coating is considered in the light of possible failure mechanisms. Thus it can be expected that both the metal and ceramic components (i.e., the bond coat and ceramic overlay) of a composite thermal protection system influence the macroscopic behavior and performance of the coating. The aim of the present work is to summarize the “state-of-the-art” in terms of this initial work and indicate where future progress may be made.

Author(s):  
Z. Mutasim ◽  
C. Rimlinger ◽  
W. Brentnall

Laboratory testing was conducted on air plasma sprayed (APS) and electron beam-physical vapor deposited (EB-PVD) thermal barrier coatings (TBCs) applied onto nickel alloy specimens. As-coated chemistry, microstructure, and bond strength of the TBC systems were evaluated. Cyclic oxidation tests that simulated industrial gas turbine environments were also conducted on the various thermal barrier coatings. This study evaluated the effects of ceramic and metallic coating compositions and application processes on coatings microstructure and performance. The relative cyclic performance of the TBC systems was determined from the laboratory tests.


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