The Importance of Circumferential Non-uniformities in a Passage-Averaged Quasi-Three-Dimensional Turbomachinery Design System

1986 ◽  
Vol 108 (2) ◽  
pp. 240-245 ◽  
Author(s):  
I. K. Jennions ◽  
P. Stow

The purpose of this paper is to show, for both rotating and non-rotating blade rows, the importance of including circumferential non-uniform flow effects in a quasi-three-dimensional blade design system. The paper follows from previous publications on the system in which the mathematical analysis and computerized system are detailed. Results are presented for a different stack of the nozzle guide vane presented previously and for a turbine rotor. In the former case it is again found that the blade force represents a major contribution to the radial pressure gradient, while for the rotor the radial pressure gradient is dominated by centrifugal effects. In both examples the effects of circumferential non-uniformities are detailed and discussed.

Author(s):  
I. K. Jennions ◽  
P. Stow

The purpose of this paper is to show, for both rotating and non-rotating blade rows, the importance of including circumferential non-uniform flow effects in a quasi-three-dimensional blade design system. The paper follows on from previous publications on the system in which the mathematical analysis and computerised system are detailed. Results are presented for a different stack of the nozzle guide vane presented previously and for a turbine rotor. In the former case it is again found that the blade force represents a major contribution to the radial pressure gradient, while for the rotor the radial pressure gradient it is dominated by centrifugal effects. In both examples the effects of circumferential non-uniformities are detailed and discussed.


2012 ◽  
Vol 2012 ◽  
pp. 1-14 ◽  
Author(s):  
Hesham M. El-Batsh

This paper introduces an investigation of the effect of radial pressure gradient on the secondary flow generated in turbine cascades. Laboratory measurements were performed using an annular sector cascade which allowed the investigation using relatively small number of blades. The flow was measured upstream and downstream of the cascade using a calibrated five-hole pressure probe. The three-dimensional Reynolds Averaged Navier Stokes equations were solved to understand flow physics. Turbulence was modeled using eddy-viscosity assumption and the two-equation Shear Stress Transport (SST)k-ωmodel. The results obtained through this study showed that the secondary flow is significantly affected by the pressure gradient along blade span. The experimental measurements and the numerical calculations predicted passage vortex near blade hub which had larger and stronger values than that predicted near blade tip. The loss distribution revealed that secondary flow loss was concentrated near blade hub. It is recommended that attempts of reducing secondary flow in annular cascade should put emphasis on the passage vortex near the hub.


1992 ◽  
Vol 114 (4) ◽  
pp. 741-746 ◽  
Author(s):  
S. P. Harasgama ◽  
C. D. Burton

Results have been presented on the heat transfer characteristics of the film cooled endwall (platform) of a turbine nozzle guide vane in an annular cascade at engine representative conditions in a companion paper by Harasgama and Burton (1992). The present paper reports on the analysis of these measurements. The experimental results are well represented by the superposition theory of film cooling. It is shown that high cooling effectiveness can be achieved when the data are corrected for axial pressure gradients. The data are correlated against both the slot-wall jet parameter and the discrete hole injection function for flat-plate, zero pressure gradient cases. The pressure gradient correction brings the present data to within ± 11 percent of the discrete hole correlation. Preliminary predictions of heat transfer reduction have been carried out using the STANCOOL program. These indicate that the code can predict the magnitude of heat transfer reduction correctly, although the absolute values are not in good agreement. This is attributed to the three-dimensional nature of the flow at the endwall.


Author(s):  
S. P. Harasgama ◽  
C. D. Burton

Results have been presented on the heat transfer characteristics of the film cooled endwall (platform) of a turbine nozzle guide vane in an annular cascade at engine representative conditions in a companion paper by Harasgama and Burton (1991). The present paper reports on the analysis of these measurements. The experimental results are well represented by the superposition theory of film cooling. It is shown that high cooling effectiveness can be achieved when the data are corrected for axial pressure gradients. The data are correlated against both the slot-wall jet parameter and the discrete hole injection function for flat-plate, zero pressure gradient cases. The pressure gradient correction brings the present data to within ± 11% of the discrete hole correlation. Preliminary predictions of heat transfer reduction have been carried out using the STANCOOL program. These indicate that the code can predict the magnitude of heat transfer reduction correctly, although the absolute values are not in good agreement. This is attributed to the three-dimensional nature of the flow at the endwall.


1985 ◽  
Vol 107 (2) ◽  
pp. 308-314 ◽  
Author(s):  
I. K. Jennions ◽  
P. Stow

The purpose of this work has been to develop a quasi-three-dimensional blade design and analysis system. In Part II of the paper the computerized blade design system is presented and an example given to illustrate its use. The system comprises a streamline curvature throughflow program incorporating the analysis of Part I of this paper, a blade section stacking program, and one of a number of blade-to-blade calculation programs. The information flow between each part of the system is described and the importance of each stage in the calculation indicated. Information is transferred between programs via a data base which enables other design programs, e.g., heat transfer programs, to access the results. This modular approach enables individual design program advances to be made relatively easily. The system is flexible enough to incorporate a number of blade-to-blade programs, the one used depending on the specific application. An example of the flow through a turbine nozzle guide vane is presented. Experimental data are compared with the results from the quasi-three-dimensional system, a fully three-dimensional program and an unlinked two-dimensional system. The results from the quasi-three-dimensional system are very encouraging.


Author(s):  
Özhan H. Turgut ◽  
Cengiz Camcı

Three different ways are employed in the present paper to reduce the secondary flow related total pressure loss. These are nonaxisymmetric endwall contouring, leading edge (LE) fillet, and the combination of these two approaches. Experimental investigation and computational simulations are applied for the performance assessments. The experiments are carried out in the Axial Flow Turbine Research Facility (AFTRF) having a diameter of 91.66cm. The NGV exit flow structure was examined under the influence of a 29 bladed high pressure turbine rotor assembly operating at 1300 rpm. For the experimental measurement comparison, a reference Flat Insert endwall is installed in the nozzle guide vane (NGV) passage. It has a constant thickness with a cylindrical surface and is manufactured by a stereolithography (SLA) method. Four different LE fillets are designed, and they are attached to both cylindrical Flat Insert and the contoured endwall. Total pressure measurements are taken at rotor inlet plane with Kiel probe. The probe traversing is completed with one vane pitch and from 8% to 38% span. For one of the designs, area averaged loss is reduced by 15.06%. The simulation estimated this reduction as 7.11%. Computational evaluation is performed with the rotating domain and the rim seal flow between the NGV and the rotor blades. The most effective design reduced the mass averaged loss by 1.28% over the whole passage at the NGV exit.


1993 ◽  
Vol 115 (2) ◽  
pp. 283-295 ◽  
Author(s):  
W. N. Dawes

This paper describes recent developments to a three-dimensional, unstructured mesh, solution-adaptive Navier–Stokes solver. By adopting a simple, pragmatic but systematic approach to mesh generation, the range of simulations that can be attempted is extended toward arbitrary geometries. The combined benefits of the approach result in a powerful analytical ability. Solutions for a wide range of flows are presented, including a transonic compressor rotor, a centrifugal impeller, a steam turbine nozzle guide vane with casing extraction belt, the internal coolant passage of a radial inflow turbine, and a turbine disk cavity flow.


Author(s):  
Ranjan Saha ◽  
Boris I. Mamaev ◽  
Jens Fridh ◽  
Björn Laumert ◽  
Torsten H. Fransson

Experiments are conducted to investigate the effect of the pre-history in the aerodynamic performance of a three-dimensional nozzle guide vane with a hub leading edge contouring. The performance is determined with two pneumatic probes (5 hole and 3 hole) concentrating mainly on the endwall. The investigated vane is a geometrically similar gas turbine vane for the first stage with a reference exit Mach number of 0.9. Results are compared for the baseline and filleted cases for a wide range of operating exit Mach numbers from 0.5 to 0.9. The presented data includes loading distributions, loss distributions, fields of exit flow angles, velocity vector and vorticity contour, as well as, mass-averaged loss coefficients. The results show an insignificant influence of the leading edge fillet on the performance of the vane. However, the pre-history (inlet condition) affects significantly in the secondary loss. Additionally, an oil visualization technique yields information about the streamlines on the solid vane surface which allows identifying the locations of secondary flow vortices, stagnation line and saddle point.


Author(s):  
Shahrokh Shahpar

A new approach to three-dimensional design of turbomachinery blades is presented. A number of heuristic and gradient based optimisers are used in conjunction with a linear sensitivity analysis tool, FAITH, to re-design a turbine nozzle guide vane. A novel linear approach is used to eliminate the large computational costs usually associated with function evaluations which are essentially solutions to the Navier-Stokes equations. Results are compared with those obtained previously from the inverse design mode of FAITH. With the present approach, it is shown that nonlinear complicated cost functions can be reduced significantly and aerodynamic and geometrical constraints can be handled easily and efficiently.


Author(s):  
J. D. Denton ◽  
L Xu

Many of the phenomena involved in turbomachinery flow can be understood and predicted on a two-dimensional (2D) or quasi-three-dimensional (Q3D) basis, but some aspects of the flow must be considered as fully three-dimensional (3D) and cannot be understood or predicted by the Q3D approach. Probably the best known of these fully 3D effects is secondary flow, which can only be predicted by a fully 3D calculation which includes the vorticity at inlet to the blade row. It has long been recognized that blade sweep and lean also produce fully 3D effects and approximate methods of calculating these have been developed. However, the advent of fully 3D flow field calculation methods has made predictions of these complex effects much more readily available and accurate so that they are now being exploited in design. This paper will attempt to describe and discuss fully 3D flow effects with particular reference to their use to improve turbomachine performance. Although the discussion is restricted to axial flow machines, many of the phenomena discussed are equally applicable to mixed and radial flow turbines and compressors.


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