Determination of CANDU End Fitting Jacking Limits Using Elastic–Plastic Finite Element Analysis1

2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Bing Li ◽  
David McNeish ◽  
Seyun Eom ◽  
Dk Vijay ◽  
Si-tsai Lin ◽  
...  

In one CANDU reactor unit in Ontario, the west end fitting is designed to connect to the end shield via a stop collar. The outboard end of the stop collar is welded to an attachment ring, which shrink-fits on the end fitting body. The east side end fitting is supported by inboard and outboard journal rings resting on their respective bearing sleeves, which allow the “free” axial movement of the channel. In support of some maintenance activities, the west end fitting is required to be jacked to get certain clearance for accommodating the operating tools. The previous elastic calculation got the jacking limit of 8.89 mm, which did not provide enough clearance for tooling. In this paper, an elastic–plastic finite element analysis following ASME B&PV code Section III, Division 1, Subsection NB is performed to increase the jacking limit. The finite element analysis is carried out using ANSYS and validated by an ABAQUS model. In the elastic–plastic finite element analysis, the following effects are considered: strain hardening of stop collar material, stress concentration in stop collar weld, notch effect on stress concentration, and fatigue in stop collar. Cyclic jacking loads as displacement controlled loading are applied in the analysis. Considering the time to the end of unit life, the maximum anticipated end fitting jacking cycles are eight. The higher jacking limit is achieved with an acceptable plastic deformation and fatigue damage at the stop collar, which is the weakest part during the end fitting jacking. The results show that the end fitting can be jacked at west side end-face with 29.7 mm for 1–3 cycles, 29.2 mm for 4 cycles, 26.2 mm for 5 cycles, 24.1 mm for 6 cycles, 21.6 mm for 7 cycles, and 20.3 mm for 8 cycles. The jacking limits achieved in this paper provide enough clearance for the required maintenance operations.

Author(s):  
Bing Li ◽  
Dave McNeish ◽  
Seyun Eom ◽  
D. K. Vijay ◽  
Si-tsai Lin ◽  
...  

In one CANDU reactor unit in Ontario, the west end fitting is designed to connect to the end shield via a stop collar. The outboard end of the stop collar is welded to an attachment ring which shrink-fits on the end fitting body. The east side end fitting is supported by inboard and outboard journal rings resting on their respective bearing sleeves which allow the ‘free’ axial movement of the channel. In support of some maintenance activities, the west end fitting is required to be jacked to get certain clearance for accommodating the operating tools. The previous elastic calculation got the jacking limit of 0.35″ while did not provide enough clearance for tooling. In this paper, an elastic-plastic finite element analysis following ASME B&PV code Section III, Division 1, Subsection NB is performed to increase the jacking limit. The finite element analysis is carried out using ANSYS and validated by an ABAQUS model. In the elastic-plastic finite element analysis, the following effects are considered: strain hardening of stop collar material, stress concentration in stop collar weld, notch effect on stress concentration and fatigue in stop collar. Cyclic jacking loads as displacement controlled loading are applied in the analysis. Considering the time to the end of unit life, the maximum anticipated end fitting jacking cycles are 8. The higher jacking limit is achieved with an acceptable plastic deformation and fatigue damage at the stop collar, which is the weakest part during the end fitting jacking. The results show that the end fitting can be jacked at west side End-face with 1.17″ for 1–3 cycles, 1.15″ for 4 cycles, 1.03″ for 5 cycles, 0.95″ for 6 cycles, 0.85″ for 7 cycles and 0.80″ for 8 cycles. The jacking limits achieved in this paper provide enough clearance for the required maintenance operations.


2012 ◽  
Vol 468-471 ◽  
pp. 2517-2520 ◽  
Author(s):  
Xin Ying Xie ◽  
Xin Sheng Yin

In this paper ,it analyses the push-extend multi-under-reamed pile in use of elastic-plastic theory by the software ANSYS.It takes four push-extend multi-under-reamed piles which are the same except plates' distance.It introduces the realative theory to make the anlysis much more accuracy.The results which is taken by ANSYS are researched to find out the regularity and can certain the reasonable plate's distance to anlyze the bearing capacity of push-extend multi-under-reamed pile at the same time.


2006 ◽  
Vol 22 (01) ◽  
pp. 15-20
Author(s):  
Shou-Hsiung (Vincent) Hsu ◽  
Jong-Shyong Wu

Cutting total man-hours is one of the most effective ways of reducing costs in a shipyard and, in general, designing structures with fewer pieces will achieve the goal of reducing man-hours. The Capesize bulk carrier, due to requirements for access, ballast capacity, and double-bottom height, always has a pipe duct in the center part of the double bottom. Comparison between two existing Capesize bulk carriers reveals that one may eliminate more than 1,800 structural pieces (about 2.6% of the total number of ship pieces) if the conventional longitudinal reinforced pipe duct is replaced by a transverse reinforced one. Further, from the finite element analysis (FEA) results using the SafeHull computer package of the American Bureau of Shipping (ABS), it has been found that the vertical deflection and stress concentration of the double bottom are improved and some of the thicker plates can be removed if the transverse reinforced pipe duct is used. Therefore, the overall steel weight for the Capesize bulk carrier using the transverse reinforced pipe duct was found to be less than that using the longitudinal reinforced pipe duct.


2013 ◽  
Vol 351-352 ◽  
pp. 854-859 ◽  
Author(s):  
Fan Wang ◽  
Zhi Feng Luo ◽  
Sheng Hao Mo

The article introduces the application of the large universally used finite element analysis software ABAQUS in elastic-plastic analysis of the cast-steel joints in building structure. Using the cast-steel joint of a large reticulated shell structure in Shenzhen as an example, the article explains how to import the joint model into ABAQUS and start the finite element analysis, and finally get the elastic-plastic analysis results, thus provide the reference for engineering design, analysis and optimize design of cast-steel joints.


2014 ◽  
Vol 680 ◽  
pp. 249-253
Author(s):  
Zhang Qi Wang ◽  
Jun Li ◽  
Wen Gang Yang ◽  
Yong Feng Cheng

Strain clamp is an important connection device in guy tower. If the quality of the compression splicing position is unsatisfied, strain clamp tends to be damaged which may lead to the final collapse of a guy tower as well as huge economic lost. In this paper, stress distribution on the compressible tube and guy cable is analyzed by FEM, and a large equivalent stress of guy cable is applied to the compression splicing position. During this process, a finite element model of strain clamp is established for guy cables at compression splicing position, problems of elastic-plastic and contracting are studied and the whole compressing process of compressible position is simulated. The guy cable cracks easily at the position of compressible tube’s port, the inner part of the compressible tube has a larger equivalent stress than outside.


2011 ◽  
Vol 396-398 ◽  
pp. 1228-1231
Author(s):  
Yu Li Liu ◽  
Hai Bo Liu ◽  
Bo Wang

In this paper, the sheet with hole for the finite element analysis, the location of maximum stress and maximum stress values are obtained under different load of edge of the hole, and the finite element analysis results compared with the classic Qi Erxi answers. This coincidence is not accidental, but it just shows their correctness. Therefore, we can use Qi Erxi answer when the calculation of the hole’s edge stress concentration and the condition of the force and the boundary are simple; while the it is complex, the finite element analysis can be used.


Author(s):  
Andrzej T. Strzelczyk ◽  
San S. Ho

ASME Code stress assessment of pressure vessels in the power generation industry is usually done by finite element analysis using one of the two approaches. In the first, “shell-element” approach, vessels are modeled out of shell elements; primary plus bending and primary plus secondary stresses are taken directly from the finite element analysis results and the alternating stresses are based on primary plus secondary stresses prorated by respective stress concentration factors. The strength of the “shell-element” approach is its simplicity; its weakness is problematic modeling of the stress concentration and some modeling difficulties (varying wall thickness, nozzle/vessel connectivity, pressure applied to the mid-surface instead of to the inner surface.) In the second, “solid-element” approach, vessels are modeled out of solid elements; “linearized” stresses can not be taken directly from the finite element analysis results, first they must be linearized, and only then, can be compared against their allowable counterparts; the alternating stresses can be based directly on the outer/inner-surface-node-stresses, provided that the mesh of the model is fine enough to account for the stress concentration effect. The strength of the “solid-element” approach is its high accuracy; its weakness is the time consuming, sometimes ambiguous, stress linearization process. This paper proposes a modification of the “solid-element” approach, in which the time consuming linearization process is replaced by a modification of the original model. To do so, a vessel must be modeled out of quadratic 20 node solid elements; the mesh density of the model (on its surface and through thickness) must be adequate for stress concentration representation and the mesh lines in the thickness direction must be more or less normal to the surfaces. The results from this original model can be taken directly for fatigue evaluation. To obtain the “linearized” stresses the original model must be slightly modified, specifically the number of elements through thickness must be reduced to one, and the reduced integration technique is recommended. For such a modified model, the nodal stresses are equivalent to the “linearized stresses” of the original model. The equivalence is discussed on a model of a circular nozzle attached to a cylindrical vessel. The vessel loads are pressure and thermal expansion.


2013 ◽  
Vol 647 ◽  
pp. 413-417
Author(s):  
Guo Ping Chen ◽  
Shui Wen Zhu

The purpose of this paper is to investigate the stress concentration and fatigue of the prosthetic blood vessels. A three-dimensional finite element analysis was performed with three loading. The good man fatigue thoery was introduced for the fatigue study. As the results, the stress concentration and fatigue mode can be determined. The results prove that the mechanical property of the prosthetic blood vessels can be smiulated through the finite element analysis.


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