Real-Time Hybrid Switching Control of Automotive Cold Start Hydrocarbon Emission

Author(s):  
Rasoul Salehi ◽  
Mahdi Shahbakhti ◽  
J. Karl Hedrick

Reduction of cold start hydrocarbon (HC) emissions requires a proper compromise between low engine-out HC emission and fast light-off of the three way catalytic converter (TWC). In this paper, a hybrid switching system is designed and optimized for reducing HC emissions of a mid-sized passenger car during the cold start phase of FTP-75 (Federal Test Procedure). This hybrid system has the benefit of increasing TWC temperature during the early stages of the driving cycle by switching between different operational modes. The switching times are optimized to reduce the cumulative tailpipe HC of an experimentally validated automotive emission model. The designed hybrid system is tested in real-time on a real engine control unit (ECU) in a model-in-the-loop structure. The results indicate the new hybrid controller reduces the HC emissions over 6.5% compared to nonswitching cold start controller designs.

Author(s):  
Mahdi Shahbakhti ◽  
Mohammad Reza Amini ◽  
Jimmy Li ◽  
Satoshi Asami ◽  
J. Karl Hedrick

Verification and validation (V&V) are essential stages in the design cycle of automotive controllers to remove the gap between the designed and implemented controller. In this paper, an early model-based methodology is proposed to reduce the V&V time and improve the robustness of the designed controllers. The application of the proposed methodology is demonstrated on a cold start emission control problem in a midsize passenger car. A nonlinear reduced order model-based controller based on singular perturbation approximation (SPA) is designed to reduce cold start hydrocarbon (HC) emissions from a spark ignition (SI) combustion engine. A model-based simulation platform is created to verify the controller robustness against sampling, quantization, and fixed-point arithmetic imprecision. In addition, the results from early model-based verification are used to identify and remove sources of errors causing propagation of numerical imprecision in the controller structure. Thus the structure of the controller is modified to avoid or to reduce the level of numerical noise in the controller design. The performance of the final modified controller is validated in real-time by testing the control algorithm on a real engine control unit. The validation results indicate the modified controller is 17–63% more robust to different implementation imprecision while it requires lower implementation cost. The proposed methodology from this paper is expected to reduce typical V&V efforts in the development of automotive controllers.


2017 ◽  
Vol 26 (2) ◽  
pp. 84 ◽  
Author(s):  
A. Samuel Raja ◽  
A. Valan Arasu

In countries like India, transportation by a two wheeled motorcycle is very common owing to affordable cost, easy handling and traffic congestion. Most of these bikes use single cylinder air cooled four-stroke spark ignition (SI) engines of displacement volume ranging from 100 cm3 to 250 cm3. CO and HC emissions from such engines when started after a minimum stop-time of 12 hours or more (cold-start emissions) are higher than warmed-up emissions. In the present study, a 150 cm3 single cylinder air cooled SI engine was tested for cold start emissions and exhaust gas temperature. Different gasoline-ethanol blends (E0 to E20) were used as fuel expecting better oxidation of HC and CO emissions with additional oxygen present in ethanol. The effect of glow plug assisted exhaust gas ignition (EGI) and use of catalytic converter on cold start emissions were studied separately using the same blends. Results show that with gasoline-ethanol blends, cold start CO and HC emissions were less than that with neat gasoline. And at an ambient temperature of 30±1°C, highest emission reductions were observed with E10. EGI without a catalytic converter had no significant effect on emissions except increasing the exhaust gas temperature. The catalytic converter was found to be active only after 120 seconds in converting cold start CO, HC and NOx. Use of a catalytic converter proves to be a better option than EGI in controlling cold start emissions with neat gasoline or gasoline-ethanol blends.


Author(s):  
C. D. Haynes ◽  
M. Southall

The work in this report was prompted by the probability of legislation in most European countries to limit the emission of carbon monoxide and possibly unburnt hydrocarbons from the exhausts of petrol-engined vehicles. A draft method of testing has already been agreed upon and this work was carried out in accordance with this draft procedure. The object of the work was to establish the baseline emissions of vehicles currently in service in Great Britain and, to achieve this, approximately 100 cars, representative of the age and engine capacity distribution of the population of Great Britain, were tested. The full test procedure consists of four cycles of a specified speed–time relationship driven from cold in which the exhaust gas is collected in bags for subsequent measurement of gas volume and carbon monoxide and hydrocarbon concentrations. For greater convenience, most tests were run from the hot condition and corrections applied to give the equivalent cold start data. These corrections, obtained by comparison of emissions from hot and cold start tests, were factors of 1·05 for mass and 0·95 for concentration. The results of tests indicated that the average emission of carbon monoxide for cars in service in Great Britain is 172 g for the four cycles of the test procedure from a cold start, which is equivalent to a concentration of 3·4 per cent; the range of emissions is from 0·60 to 7·36 per cent. Although considered of less importance in Europe, hydrocarbons were also measured and gave an average emission of 11·0 g from a cold start. Simple engine maintenance, such as corrections of ignition faults and carburettor maladjustments, was carried out on about half of the vehicles tested; these vehicles were representative of the sample as a whole and the maintenance resulted in a 20 per cent reduction in average carbon monoxide mass emissions and 10 per cent reduction in average hydrocarbon emissions. Idle emission measurements were carried out with the vehicles hot. These varied from 0·2 to over 11·6 per cent carbon monoxide, with an average level of 6·1 per cent. The average hydrocarbon emission was 1550 p.p.m. Engine tuning reduced the average idle carbon monoxide and hydrocarbon emissions by 29 and 40 per cent respectively. The idle setting was found to have a marked effect on emissions over the cycle, probably because of the large percentage of time in the cycle which is at very light throttle opening or closed. Some comparisons were also made between the results in relation to the U.S. Federal and proposed European test methods, but results were too scattered to warrant firm conclusions.


2015 ◽  
Vol 138 (2) ◽  
Author(s):  
Manuel Dorsch ◽  
Jens Neumann ◽  
Christian Hasse

In this work, the application of a phenomenological model to determine engine-out hydrocarbon (HC) emissions in driving cycles is presented. The calculation is coupled to a physical-based simulation environment consisting of interacting submodels of engine, vehicle, and engine control. As a novelty, this virtual calibration methodology can be applied to optimize the energy conversion inside a spark-ignited (SI) internal combustion engine at transient operation. Using detailed information about the combustion process, the main origins and formation mechanisms of unburned HCs like piston crevice, oil layer, and wall quenching are considered in the prediction, as well as the in-cylinder postoxidation. Several parameterization approaches, especially, of the oil layer mechanism are discussed. After calibrating the emission model to a steady-state engine map, the transient results are validated successfully against measurements of various driving cycles based on different calibration strategies of engine operation.


2004 ◽  
Author(s):  
Thomas Winsel ◽  
Mohamed Ayeb ◽  
Heinz J. Theuerkauf ◽  
Stefan Pischinger ◽  
Christof Schernus ◽  
...  
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1998 ◽  
Author(s):  
M. D. Patil ◽  
Y. Lisa Peng ◽  
Kathleen E. Morse
Keyword(s):  

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