Experimental Study of the Unsteady Aerodynamics in a Linear Cascade With Low Reynolds Number Low Pressure Turbine Blades

Author(s):  
Christopher G. Murawski ◽  
Rolf Sondergaard ◽  
Richard B. Rivir ◽  
Kambiz Vafai ◽  
Terrence W. Simon ◽  
...  

Low pressure turbines in aircraft experience large changes in flow Reynolds number as the gas turbine engine operates from takeoff to high altitude cruise. Low pressure turbine blades are also subject to regions of strong acceleration and diffusion. These changes in Reynolds number, strong acceleration, as well as elevated levels of turbulence can result in unsteady separation and transition zones on the surface of the blade. An experimental study was conducted in a two-dimensional linear cascade, focusing on the suction surface of a low pressure turbine blade. The intent was to assess the effects of changes in Reynolds number, and freestream turbulence intensity. Flow Reynolds numbers, based on exit velocity and suction surface length, have been varied from 50,000 to 300,000. The freestream turbulence intensity was varied from 1.1 to 8.1 percent. Separation was observed at all test Reynolds numbers. Increasing the flow Reynolds number, without changing freestream turbulence, resulted in a slightly rearward movement of the onset of separation and shrinkage of the separation zone. Increasing the freestream turbulence intensity, without changing Reynolds number resulted in a shrinkage of the separation region on the suction surface. Increasing both flow Reynolds numbers and freestream turbulence intensity compounded these effects such that at a Reynolds number of 300,000 and a freestream turbulence intensity of 8.1%, the separation zone was almost nonexistent. The influences on the blade’s wake from altering freestream turbulence and Reynolds number are also documented. The width of the wake and velocity defect rise with a decrease in either turbulence level or chord Reynolds number. Numerical simulations were performed in support of experimental results. The numerical results compare well qualitatively with the low freestream turbulence experimental cases.

1999 ◽  
Vol 122 (2) ◽  
pp. 431-433 ◽  
Author(s):  
C. G. Murawski ◽  
K. Vafai

An experimental study was conducted in a two-dimensional linear cascade, focusing on the suction surface of a low pressure turbine blade. Flow Reynolds numbers, based on exit velocity and suction length, have been varied from 50,000 to 300,000. The freestream turbulence intensity was varied from 1.1 to 8.1 percent. Separation was observed at all test Reynolds numbers. Increasing the flow Reynolds number, without changing freestream turbulence, resulted in a rearward movement of the onset of separation and shrinkage of the separation zone. Increasing the freestream turbulence intensity, without changing Reynolds number, resulted in shrinkage of the separation region on the suction surface. The influences on the blade’s wake from altering freestream turbulence and Reynolds number are also documented. It is shown that width of the wake and velocity defect rise with a decrease in either turbulence level or chord Reynolds number. [S0098-2202(00)00202-9]


Author(s):  
Ali Mahallati ◽  
Steen A. Sjolander

The relative motion of rotor and stator blade rows causes periodically unsteady flows that influence the performance of airfoils through their effects on the boundary layer development. Part 1 of this two-part paper described the influence of Reynolds number, freestream turbulence intensity and turbulence length scales on a low-pressure (LP) high-lift turbine airfoil, PakB, under steady inlet flow conditions. The aerodynamic behaviour of the same airfoil under the influence of incoming wakes is presented in Part 2. The unsteady effects of wakes from a single upstream blade-row were measured in a low-speed linear cascade facility at Reynolds numbers of 25000, 50000 and 100000 and at two freestream turbulence intensity levels of 0.4% and 4%. In addition, eight reduced frequencies between 0.53 and 3.2, at three flow coefficients of 0.5, 0.7 and 1.0 were examined. The complex wake-induced transition, flow separation and reattachment on the suction surface boundary layer was determined from an array of closely-spaced surface hot-film sensors. The wake-induced transition caused the separated boundary layer to reattach to the suction surface at all conditions examined. The time-varying profile losses were measured downstream of the trailing edge. Profile losses increase with decreasing Reynolds number and the influence of increased freestream turbulence intensity is only evident in between wake-passing events at low reduced frequencies. At higher values of reduced frequency, the losses increase slightly and for the cases examined here, losses were slightly larger at lower flow coefficients than the higher flow coefficients. An optimum wake-passing frequency was observed at which the profile losses were a minimum.


Author(s):  
Kenneth Van Treuren ◽  
Tyler Pharris ◽  
Olivia Hirst

The low-pressure turbine has become more important in the last few decades because of the increased emphasis on higher overall pressure and bypass ratios. The desire is to increase blade loading to reduce blade counts and stages in the low-pressure turbine of a gas turbine engine. Increased turbine inlet temperatures for newer cycles results in higher temperatures in the low-pressure turbine, especially the latter stages, where cooling technologies are not used. These higher temperatures lead to higher work from the turbine and this, combined with the high loadings, can lead to flow separation. Separation is more likely in engines operating at high altitudes and reduced throttle setting. At the high Reynolds numbers found at takeoff, the flow over a low-pressure turbine blade tends to stay attached. At lower blade Reynolds numbers (25,000 to 200,000), found during cruise at high altitudes, the flow on the suction surface of the low-pressure turbine blades is inclined to separate. This paper is a study on the flow characteristics of the L1A turbine blade at three low Reynolds numbers (60,000, 108,000, and 165,000) and 15 turbulence intensities (1.89% to 19.87%) in a steady flow cascade wind tunnel. With this data, it is possible to examine the impact of Reynolds number and turbulence intensity on the location of the initiation of flow separation, the flow separation zone, and the reattachment location. Quantifying the change in separated flow as a result of varying Reynolds numbers and turbulence intensities will help to characterize the low momentum flow environments in which the low-pressure turbine must operate and how this might impact the operation of the engine. Based on the data presented, it is possible to predict the location and size of the separation as a function of both the Reynolds number and upstream freestream turbulence intensity (FSTI). Being able to predict this flow behavior can lead to more effective blade designs using either passive or active flow control to reduce or eliminate flow separation.


2010 ◽  
Vol 133 (1) ◽  
Author(s):  
S. Olson ◽  
S. Sanitjai ◽  
K. Ghosh ◽  
R. J. Goldstein

This study investigates the effect of wakes in the presence of varying levels of background freestream turbulence on the heat (mass) transfer from gas turbine blades. Measurements using the naphthalene sublimation technique provide local values of the mass transfer coefficient on the pressure and suction surfaces of a simulated turbine blade in a linear cascade. Experimental parameters studied include the pitch of the wake-generating blades (vanes), blade-row separation, Reynolds number, and the freestream turbulence level. The disturbed flow strongly affects the mass transfer Stanton number on both sides of the blade, particularly along the suction surface. An earlier transition to a turbulent boundary layer occurs with increased background turbulence, higher Reynolds number, and from wakes shed from vanes placed upstream of the linear cascade. Note that once the effects on mass transfer are known, similar variation on heat transfer can be inferred from the heat/mass transfer analogy.


Author(s):  
Christian Brück ◽  
Christoph Lyko ◽  
Dieter Peitsch ◽  
Christoph Bode ◽  
Jens Friedrichs ◽  
...  

The efficiency of modern Turbofan engines can be significantly increased by using a gearbox between compressor and turbine of the low pressure section. Rotational speed of the low pressure turbine (LPT) in a Geared Turbofan is much higher than in normal LPT’s which lead to necessary adjustments in blade design. This work has investigated the transition behavior of a modified profile geometry for low-loss at engine cruise conditions. Typical LPT conditions have thus been chosen as baseline for the experimental work. A pressure distribution has been created on a flat plate by means of contoured walls in a low speed wind tunnel. The paper will analyze the experimental results and show additionally the numerical predictions of the test case. The experimental part of this paper describe how the blade was Mach number scaled to obtain the geometry of the wind tunnel wall contour. The pressure distribution for the incompressible test case show a very good agreement to the compressible case. Boundary layer (BL) measurements with hot-wire-anemometry have been performed at high spatial resolution under a freestream turbulence of almost 8%. Different Reynolds numbers have been investigated and will be compared with special attention being paid to the transition on the suction side by contour plots (turbulence levels, turbulent intermittency) and integral BL parameters. It was found that the transition on the suction side is not completed for small Reynolds numbers but takes place at higher velocities. In the numerical part studies by means of steady RANS simulations with k-ω – SST turbulence model and γ-Reθ transition model have been conducted. The aim is to validate the RANS solver for the low-loss LPT application. Hence, comparison is made to the measured data and the transitional behavior of the BL. Furthermore, additional parameter variations have been conducted (turbulence intensity and Reynolds number). The numerical investigations show partially a good comparison for the BL development indicating the different transition modi with increasing Reynolds number and turbulence intensity.


2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Ali Mahallati ◽  
Steen A. Sjolander

Part II of this two-part paper presents the aerodynamic behavior of a low-pressure high-lift turbine airfoil, PakB, under the influence of incoming wakes. The periodic unsteady effects of wakes from a single upstream blade-row were measured in a low-speed linear cascade facility at Reynolds numbers of 25,000, 50,000 and 100,000 and at two freestream turbulence intensity levels of 0.4% and 4%. In addition, eight reduced frequencies between 0.53 and 3.2, at three flow coefficients of 0.5, 0.7 and 1.0 were examined. The complex wake-induced transition, flow separation and reattachment on the suction surface boundary layer were determined from an array of closely-spaced surface hot-film sensors. The wake-induced transition caused the separated boundary layer to reattach to the suction surface at all conditions examined. The time-varying profile losses, measured downstream of the cascade, increased with decreasing Reynolds number. The influence of increased freestream turbulence intensity was only evident in between wake-passing events at low reduced frequencies. At higher values of reduced frequency, the losses increased slightly and, for the cases examined here, losses were slightly larger at lower flow coefficients. An optimum wake-passing frequency was observed at which the profile losses were a minimum.


Author(s):  
Michael J. Brear ◽  
Howard P. Hodson ◽  
Paloma Gonzalez ◽  
Neil W. Harvey

This paper describes a study of the interaction between the pressure surface separation and the secondary flow on low pressure turbine blades. It is found that this interaction can significantly affect the strength of the secondary flow and the loss that it creates. Experimental and numerical techniques are used to study the secondary flow in a family of four low pressure turbine blades in linear cascade. These blades are typical of current designs, share the same suction surface and pitch, but have differing pressure surfaces. A mechanism for the interaction between the pressure surface separation and the secondary flow is proposed and is used to explain the variations in the secondary flows of the four blades. This mechanism is based on simple dynamical secondary flow concepts and is similar to the aft-loading argument commonly used in modern turbine design.


2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Ali Mahallati ◽  
Brian R. McAuliffe ◽  
Steen A. Sjolander ◽  
Thomas J. Praisner

This two-part paper presents a detailed experimental investigation of the laminar separation and transition phenomena on the suction surface of a high-lift low-pressure turbine airfoil, PakB. The first part describes the influence of Reynolds number, freestream turbulence intensity and turbulence length scale on the PakB airfoil under steady inflow conditions. The present measurements are distinctive in that a closely-spaced array of hot-film sensors has allowed a very detailed examination of the suction surface boundary layer behavior. In addition, this paper presents a technique for interpreting the transition process in steady, and periodically unsteady, separated flows based on dynamic and statistical properties of the hot-film measurements. Measurements were made in a low-speed linear cascade facility at Reynolds numbers between 25,000 and 150,000 at three freestream turbulence intensity levels of 0.4%, 2%, and 4%. Two separate grids were used to generate turbulence intensity of 4% with integral length scales of about 10% and 40% of the airfoil axial chord length. While the higher levels of turbulence intensity promoted earlier transition and a shorter separation bubble, turbulence length scale did not have a noticeable effect on the transition process. The size of the suction side separation bubble increased with decreasing Reynolds number, and under low freestream turbulence levels the bubble failed to reattach at low Reynolds numbers. As expected, the losses increased with the length of the separation bubble, and increased significantly when the bubble failed to reattach.


Author(s):  
Ali Mahallati ◽  
Brian R. McAuliffe ◽  
Steen A. Sjolander ◽  
Thomas J. Praisner

This two-part paper presents a detailed experimental investigation of the laminar separation and transition phenomena on the suction surface of a high-lift low-pressure (LP) turbine airfoil, PakB. The first part describes the influence of Reynolds number, freestream turbulence intensity and turbulence length scale on the PakB airfoil under steady inflow conditions. The present measurements are distinctive in that a closely-spaced array of hot-film sensors has allowed a very detailed examination to be made of both the steady and unsteady behaviour of the suction surface boundary layer. In addition, this paper presents a technique for interpreting the transition process in steady, and periodically unsteady, separated flows based on dynamic and statistical properties of the hot-film measurements. Measurements were made at Reynolds number varying from 25,000 to 150,000 and for freestream turbulence intensities of 0.4%, 2% and 4%. Two separate grids were used to generate turbulence intensity of 4% with integral length scales of about 10% and 40% of the airfoil axial chord length. The first is comparable with the turbulence length scales expected in the engine and the second is considerably larger. While the higher levels of freestream turbulence intensity promoted earlier transition and a shorter separation bubble, the varying turbulence length scale did not have a noticeable effect on the transition process. The size of the separation bubble increased with decreasing Reynolds number, and under low freestream turbulence levels the bubble failed to reattach at low Reynolds numbers. As expected, the losses increased with the length of the separation bubble on the suction side of the airfoil, and increased significantly when the bubble failed to reattach.


2002 ◽  
Vol 124 (3) ◽  
pp. 402-409 ◽  
Author(s):  
Michael J. Brear ◽  
Howard P. Hodson ◽  
Paloma Gonzalez ◽  
Neil W. Harvey

This paper describes a study of the interaction between the pressure surface separation and the secondary flow on low-pressure turbine blades. It is found that this interaction can significantly affect the strength of the secondary flow and the loss that it creates. Experimental and numerical techniques are used to study the secondary flow in a family of four low-pressure turbine blades in linear cascade. These blades are typical of current designs, share the same suction surface and pitch, but have differing pressure surfaces. A mechanism for the interaction between the pressure surface separation and the secondary flow is proposed and is used to explain the variations in the secondary flows of the four blades. This mechanism is based on simple dynamical secondary flow concepts and is similar to the aft-loading argument commonly used in modern turbine design.


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