Topology Optimization for Steady-State Heat Transfer Problems Including Design-Dependent Effects

Author(s):  
Atsuro Iga ◽  
Shinji Nishiwaki ◽  
Kazuhiro Izui ◽  
Masataka Yoshimura

In this paper, a topology optimization method is constructed for thermal problems with generic heat transfer boundaries in a fixed design domain that includes design-dependent effects. First, the topology optimization method for thermal problems is briefly explained using a homogenization method for the relaxation of the design domain, where a continuous material distribution is assumed, to suppress numerical instabilities and checkerboards. Next, a method is developed for handling heat transfer boundaries between material and void regions that appear in the fixed design domain and move during the optimization process, using the Heaviside function as a function of node-based material density to extract the boundaries of the target structure being optimized so that the heat transfer boundary conditions can be set. Shape dependencies concerning heat transfer coefficients are also considered in the topology optimization scheme. The optimization problem is formulated using the concept of total potential energy and an optimization algorithm is constructed using the Finite Element Method and Sequential Linear Programming. Finally, several numerical examples are presented to confirm the usefulness of the proposed method.

Author(s):  
Ole Sigmund

Abstract This paper describes how the topology optimization method can be used as a tool for the synthesis of two-phase compliant actuators. Two materials, one or both being active materials, are distributed in a design domain such that the work performed on an elastic workpiece is maximized. The two-material design is obtained by introducing two variables per element. One variable determines the relative density of material in the element and the other variable determines the material type. Examples demonstrate the design of thermal actuators and gripping mechanisms.


Author(s):  
Takayuki Yamada ◽  
Shinji Nishiwaki ◽  
Atsuro Iga ◽  
Kazuhiro Izui ◽  
Masataka Yoshimura

This paper proposes a new level set-based topology optimization method for thermal problems that deal with generic heat transfer boundaries including design-dependent boundary conditions, based on the level set method and the concept of the phase field theory. First, a topology optimization method using a level set model incorporating a fictitious interface energy derived from the concept of the phase field theory is briefly discussed. Next, a generic optimization problem for thermal problems is formulated based on the concept of total potential energy. An optimization algorithm that uses the Finite Element Method when solving the equilibrium equation and updating the level set function is then constructed. Finally, several three-dimensional numerical examples are provided to confirm the utility and validity of the proposed topology optimization method.


2011 ◽  
Vol 133 (3) ◽  
Author(s):  
Takayuki Yamada ◽  
Kazuhiro Izui ◽  
Shinji Nishiwaki

This paper proposes an optimum design method, based on our level set-based topology optimization method, for maximizing thermal diffusivity in problems dealing with generic heat transfer boundaries that include design-dependent boundary conditions. First, a topology optimization method using a level set model incorporating a fictitious interface energy for regularizing the topology optimization is briefly discussed. Next, an optimization method for maximizing thermal diffusivity is formulated based on the concept of total potential energy. An optimization algorithm that uses the finite element method when solving the equilibrium equation and updating the level set function is then constructed. Finally, several numerical examples are provided to confirm the utility and validity of the proposed topology optimization method.


Coatings ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 774
Author(s):  
Haitao Luo ◽  
Rong Chen ◽  
Siwei Guo ◽  
Jia Fu

At present, hard coating structures are widely studied as a new passive damping method. Generally, the hard coating material is completely covered on the surface of the thin-walled structure, but the local coverage cannot only achieve better vibration reduction effect, but also save the material and processing costs. In this paper, a topology optimization method for hard coated composite plates is proposed to maximize the modal loss factors. The finite element dynamic model of hard coating composite plate is established. The topology optimization model is established with the energy ratio of hard coating layer to base layer as the objective function and the amount of damping material as the constraint condition. The sensitivity expression of the objective function to the design variables is derived, and the iteration of the design variables is realized by the Method of Moving Asymptote (MMA). Several numerical examples are provided to demonstrate that this method can obtain the optimal layout of damping materials for hard coating composite plates. The results show that the damping materials are mainly distributed in the area where the stored modal strain energy is large, which is consistent with the traditional design method. Finally, based on the numerical results, the experimental study of local hard coating composites plate is carried out. The results show that the topology optimization method can significantly reduce the frequency response amplitude while reducing the amount of damping materials, which shows the feasibility and effectiveness of the method.


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