Direct Sensitivity Analysis of Spatial Multibody Systems With Joint Friction Using Index-1 Formulation

2021 ◽  
Author(s):  
Adwait Verulkar ◽  
Corina Sandu ◽  
Daniel Dopico ◽  
Adrian Sandu

Abstract Sensitivity analysis is one of the most prominent gradient based optimization techniques for mechanical systems. Model sensitivities are the derivatives of the generalized coordinates defining the motion of the system in time with respect to the system design parameters. These sensitivities can be calculated using finite differences, but the accuracy and computational inefficiency of this method limits its use. Hence, the methodologies of direct and adjoint sensitivity analysis have gained prominence. Recent research has presented computationally efficient methodologies for both direct and adjoint sensitivity analysis of complex multibody dynamic systems. The contribution of this article is in the development of the mathematical framework for conducting the direct sensitivity analysis of multibody dynamic systems with joint friction using the index-1 formulation. For modeling friction in multibody systems, the Brown and McPhee friction model has been used. This model incorporates the effects of both static and dynamic friction on the model dynamics. A case study has been conducted on a spatial slider-crank mechanism to illustrate the application of this methodology to real-world systems. Using computer models, with and without joint friction, effect of friction on the dynamics and model sensitivities has been demonstrated. The sensitivities of slider velocity have been computed with respect to the design parameters of crank length, rod length, and the parameters defining the friction model. Due to the highly non-linear nature of friction, the model dynamics are more sensitive during the transition phases, where the friction coefficient changes from static to dynamic and vice versa.

Author(s):  
Yitao Zhu ◽  
Daniel Dopico ◽  
Corina Sandu ◽  
Adrian Sandu

Multibody dynamics simulations are currently widely accepted as valuable means for dynamic performance analysis of mechanical systems. The evolution of theoretical and computational aspects of the multibody dynamics discipline makes it conducive these days for other types of applications, in addition to pure simulations. One very important such application is design optimization for multibody systems. In this paper, we focus on gradient-based optimization in order to find local minima. Gradients are calculated efficiently via adjoint sensitivity analysis techniques. Current approaches have limitations in terms of efficiently performing sensitivity analysis for complex systems with respect to multiple design parameters. To improve the state of the art, the adjoint sensitivity approach of multibody systems in the context of the penalty formulation is developed in this study. The new theory developed is then demonstrated on one academic case study, a five-bar mechanism, and on one real-life system, a 14 degree of freedom (DOF) vehicle model. The five-bar mechanism is used to validate the sensitivity approach derived in this paper. The full vehicle model is used to demonstrate the capability of the new approach developed to perform sensitivity analysis and optimization for large and complex multibody systems with respect to multiple design parameters with high efficiency.


Author(s):  
Yitao Zhu ◽  
Daniel Dopico ◽  
Corina Sandu ◽  
Adrian Sandu

Vehicle dynamics simulation based on multibody dynamics techniques has become a powerful tool for vehicle systems analysis and design. As this approach evolves, more and more details are required to increase the accuracy of the simulations, to improve their efficiency, or to provide more information that will allow various types of analyses. One very important direction is the optimization of multibody systems. Sensitivity analysis of the dynamics of multibody systems is essential for design optimization. Dynamic sensitivities, when needed, are often calculated by means of finite differences but, depending of the number of parameters involved, this procedure can be very demanding in terms of time and the accuracy obtained can be very poor in many cases if real perturbations are used. In this paper, several ways to perform the sensitivity analysis of multibody systems are explored including the direct sensitivity approaches and the adjoint sensitivity ones. Finally, the techniques proposed are applied to the dynamical optimization of a five bar mechanism and a vehicle suspension system.


Author(s):  
S. Kaizerman ◽  
B. Benhabib ◽  
R. G. Fenton ◽  
G. Zak

Abstract A new robot kinematic calibration procedure is presented. The parameters of the kinematic model are estimated through a relationship established between the deviations in the joint variables and the deviations in the model parameters. Thus, the new method can be classified as an inverse calibration procedure. Using suitable sensitivity analysis methods, the matrix of the partial derivatives of joint variables with respect to robot parameters is calculated without having explicit expressions of joint variables as a function of task space coordinates (closed inverse kinematic solution). This matrix provides the relationship between the changes in the joint variables and the changes in the parameter values required for the calibration. Two deterministic sensitivity analysis methods are applied, namely the Direct Sensitivity Approach and the Adjoint Sensitivity Method. The new calibration procedure was successfully tested by the simulated calibrations of a two degree of freedom revolute-joint planar manipulator.


Author(s):  
Radu Serban ◽  
Jeffrey S. Freeman

Abstract Methods for formulating the first-order design sensitivity of multibody systems by direct differentiation are presented. These types of systems, when formulated by Euler-Lagrange techniques, are representable using differential-algebraic equations (DAE). The sensitivity analysis methods presented also result in systems of DAE’s which can be solved using standard techniques. Problems with previous direct differentiation sensitivity analysis derivations are highlighted, since they do not result in valid systems of DAE’s. This is shown using the simple pendulum example, which can be analyzed in both ODE and DAE form. Finally, a slider-crank example is used to show application of the method to mechanism analysis.


Author(s):  
Alfonso Callejo ◽  
Daniel Dopico

Algorithms for the sensitivity analysis of multibody systems are quickly maturing as computational and software resources grow. Indeed, the area has made substantial progress since the first academic methods and examples were developed. Today, sensitivity analysis tools aimed at gradient-based design optimization are required to be as computationally efficient and scalable as possible. This paper presents extensive verification of one of the most popular sensitivity analysis techniques, namely the direct differentiation method (DDM). Usage of such method is recommended when the number of design parameters relative to the number of outputs is small and when the time integration algorithm is sensitive to accumulation errors. Verification is hereby accomplished through two radically different computational techniques, namely manual differentiation and automatic differentiation, which are used to compute the necessary partial derivatives. Experiments are conducted on an 18-degree-of-freedom, 366-dependent-coordinate bus model with realistic geometry and tire contact forces, which constitutes an unusually large system within general-purpose sensitivity analysis of multibody systems. The results are in good agreement; the manual technique provides shorter runtimes, whereas the automatic differentiation technique is easier to implement. The presented results highlight the potential of manual and automatic differentiation approaches within general-purpose simulation packages, and the importance of formulation benchmarking.


Author(s):  
Shilpa A. Vaze ◽  
Prakash Krishnaswami ◽  
James DeVault

Most state-of-the-art multibody systems are multidisciplinary and encompass a wide range of components from various domains such as electrical, mechanical, hydraulic, pneumatic, etc. The design considerations and design parameters of the system can come from any of these domains or from a combination of these domains. In order to perform analytical design sensitivity analysis on a multidisciplinary system (MDS), we first need a uniform modeling approach for this class of systems to obtain a unified mathematical model of the system. Based on this model, we can derive a unified formulation for design sensitivity analysis. In this paper, we present a modeling and design sensitivity formulation for MDS that has been successfully implemented in the MIXEDMODELS (Multidisciplinary Integrated eXtensible Engine for Driving Metamodeling, Optimization and DEsign of Large-scale Systems) platform. MIXEDMODELS is a unified analysis and design tool for MDS that is based on a procedural, symbolic-numeric architecture. This architecture allows any engineer to add components in his/her domain of expertise to the platform in a modular fashion. The symbolic engine in the MIXEDMODELS platform synthesizes the system governing equations as a unified set of non-linear differential-algebraic equations (DAE’s). These equations can then be differentiated with respect to design to obtain an additional set of DAE’s in the sensitivity coefficients of the system state variables with respect to the system’s design variables. This combined set of DAE’s can be solved numerically to obtain the solution for the state variables and state sensitivity coefficients of the system. Finally, knowing the system performance functions, we can calculate the design sensitivity coefficients of these performance functions by using the values of the state variables and state sensitivity coefficients obtained from the DAE’s. In this work we use the direct differentiation approach for sensitivity analysis, as opposed to the adjoint variable approach, for ease in error control and software implementation. The capabilities and performance of the proposed design sensitivity analysis formulation are demonstrated through a numerical example consisting of an AC rectified DC power supply driving a slider crank mechanism. In this case, the performance functions and design variables come from both electrical and mechanical domains. The results obtained were verified by perturbation analysis, and the method was shown to be very accurate and computationally viable.


2021 ◽  
Vol 35 (11) ◽  
pp. 1342-1343
Author(s):  
Mahmoud Maghrabi ◽  
Mohamed Bakr ◽  
Shiva Kumar

A general nonlinear adjoint sensitivity analysis (ASA) approach for the time-dependent nonlinear Schrodinger equation (NLSE) is presented. The proposed algorithm estimates the sensitivities of a desired objective function with respect to all design parameters using only one extra adjoint system simulation. The approach efficiency is shown here through a numerical example.


Author(s):  
Fisseha M. Alemayehu ◽  
Stephen Ekwaro-Osire

The dynamics of contact, stress and failure analysis of multibody systems is highly nonlinear. Nowadays, several commercial and other analysis software dedicated for this purpose are available. However, these codes do not consider the uncertainty involved in loading, design, and assembly parameters. One of these systems with a combined high nonlinearity and uncertainty of parameters is the gearbox of wind turbines (WTs). Wind turbine gearboxes (WTG) are subjected to variable torsional and nontorsional loads. In addition, the manufacturing and assembly process of these devices results in uncertainty of the design parameters of the system. These gearboxes are reported to fail in their early life of operation, within three to seven years as opposed to the expected twenty years of operation. Their downtime and maintenance process is the most costly of any failure of subassembly of WTs. The objective of this work is to perform a probabilistic multibody dynamic analysis (PMBDA) of a helical compound planetary stage of a selected wind turbine gearbox that considers ten random variables: two loading (the rotor speed, generator side torque), and eight design parameters. The reliability or probabilities of failure of each gear and probabilistic sensitivities of the input variables toward two performance functions have been measured and conclusions have been drawn. The results revealed that PMBDA has demonstrated a new approach of gear system design beyond a traditional deterministic approach. The method demonstrated the components' reliability or probability of failure and sensitivity results that will be used as a tool for designers to make sound decisions.


1983 ◽  
Vol 105 (2) ◽  
pp. 77-82 ◽  
Author(s):  
M. J. Vilenius

Sensitivity analysis is applied to an investigation of the influences of design parameters on the dynamics of electrohydraulic position control servos. A sensitivity model suitable for certain nonlinear dynamic systems is introduced in general form. State equations may have nonlinearities that are continuously twice differentiable with respect to the state vector and parameter vector and nonlinearities such as deadband. As an example parameter influences on a servo system typical in the sawmill industry are considered.


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