Object-Oriented Approach to Determine Effectiveness of Potential Gas Turbine Power Augmentation Methods

Author(s):  
Charles R. Krouse ◽  
Jacob M. Delimont

Abstract Ambient conditions have a significant impact on the performance of gas turbines. Higher ambient temperatures correlate with decreased power output and increased heat rate. These effects are undesirable for power generation plants, especially given that energy demand is highest during hot days. To replace some of the power lost on hot days, power augmentation methods, such as inlet fogging or inlet chilling, can be used. To determine the effectiveness and return on investment of potential power augmentation methods, economic impact studies are generally conducted. Among other things, these studies require theoretical models of the power augmentation systems. An object-oriented approach seems to be the most logical approach for modeling a gas turbine with potential power augmentation systems. This approach allows numerous power augmentation models to easily be added to, evaluated with, and removed from a gas turbine model. Existing literature focuses heavily on economic studies and complicated models, and there is a lack of fundamental information on how to simulate power augmentation methods. This paper will focus on the modeling and simulation of four primary gas turbine power augmentation techniques: inlet chilling, inlet fogging, air injection, and steam injection. The fundamental calculations associated with each object are discussed. Finally, the different techniques are modeling in a GE-7FA gas turbine to demonstrate a simple power augmentation case study.

Author(s):  
Tarek A. Tawfik ◽  
Thomas P. Smith

Retrofitting existing power generation plants by repowering is becoming an attractive option to improve plant performance with less cost. “Hot Windbox Repowering” involves utilizing the hot exhaust gas from a combustion gas turbine and using it as combustion air for an existing fossil-fuel boiler. “Combined Cycle Repowering” or “Full Repowering” involves completely replacing the existing boiler with a combined cycle consisting of a gas turbine(s) and a heat recovery steam generator (HRSG). The existing steam turbine will be used in both repowering scenarios. This paper discusses an engineering study and summarizes the results obtained from repowering an existing heavy-oil / natural gas fired steam power plant in the north east of the United States. The plant consists of a 600 MW boiler and steam turbine. Several engineering studies were considered and evaluated thermodynamically and economically to retrofit such plant. Several options were considered involving different gas turbines, gas turbine combinations, and different repowering methods. The best option is based on retrofitting the unit by a combination of both, hot windbox repowering and combined cycle repowering. The proposed design consists of one gas turbine repowering the windbox of the existing boiler, and a second gas turbine operating in a separate combined cycle configuration with the generated superheated steam tying into the main steam line and expanding in the existing steam turbine. Several heat balances were developed to assist in obtaining meaningful results for this feasibility study. Actual costs were obtained for the gas turbines and heat recovery steam generators (HRSG), as well as installation costs for a more accurate evaluation. The results indicate that the combined output of the repowered unit will generate an additional 295 MW and reduce the heat rate by more than 11 percent at full load and annual average ambient conditions. The estimated capital cost of the project is expected to range from $235 to $245 millions.


Author(s):  
Mustapha Chaker ◽  
Thomas R. Mee

Ambient temperature strongly influences gas turbine performance with power output dropping between 0.5 to 0.9 % for every 1 °C of temperature rise. This is accompanied by a significant increase in the heat rate, resulting in increased operating costs. As an increase in power demand often coincides with high ambient temperatures, power augmentation during the hot part of the day is of value to gas turbine operators. This is true for both the utility industry, where peak-rate power payments often apply, and to the petrochemical and process industries, where throughput can be improved or held constant as ambient conditions change. Evaporative fogging and wet compression are relatively low-cost solutions for recovering reduced gas turbine output. This paper addresses the important design considerations for fogging and wet compression systems for different sized gas turbines with different duct configurations. These design considerations include the selection of appropriate ambient psychrometric design conditions, selection of appropriate fog nozzles and the optimization of fog nozzle manifold locations in the inlet ducts. For this research, Computational Fluid Dynamics (CFD) software is used to analyze the interaction between the atomized water droplets and the airflow within the confined geometry of inlet air ducts. The location of the nozzle manifolds is simulated in the inlet ducts for four different inlet duct configurations. Experimentally obtained spray data is used to simulated water atomization in the inlet ducts. The effect of the duct geometry is analyzed in term of fog-spray cooling efficiency based on both nozzle manifold location and droplet size distribution.


IEE Review ◽  
1990 ◽  
Vol 36 (9) ◽  
pp. 338
Author(s):  
Stephen Wilson

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