Twin-Peak Heat Release Phenomenon Inside a Heavy-Duty Diesel Engine Retrofitted to Natural-Gas Spark Ignition

2019 ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin E. Dumitrescu ◽  
Christopher Ulishney
Keyword(s):  
Diesel Engine ◽  
Natural Gas ◽  
Heat Release ◽  
Energy Release ◽  
Flame Propagation ◽  
Combustion Process ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Heavy Duty ◽  
Double Peak

Abstract Existing compression ignition engines can be modified to spark ignition configuration to increase the use of natural gas in the heavy-duty transportation sector. A better understanding of the premixed natural gas combustion inside the original diesel chamber (i.e., flat-head-and-bowl-in-piston) will help improve the conversion process and therefore accelerate the diesel engine conversion. Previous studies indicated that the burning process in such engines is a two-stage combustion with a fast burning inside the bowl and a slower burning inside the squish. This paper used experimental and numerical results to investigate the combustion process at a more advanced spark timing representative of ultra-lean medium-load operation, which placed most of the combustion inside the compression stroke. At such operating conditions, the high turbulence intensity inside the squish region accelerated the flame propagation inside the squish region to the point that the burn inside the bowl separated less from that inside the squish region. However, several individual cycles produced a double-peak energy-release with the peak locations closer to the only one heat release peak seen in the average cycle. Moreover, RANS CFD simulations indicated that the time at which the flame entered the squish region was near the peak location of the energy-release process for the conditions investigated here. As a result, the data suggests that the double-peak seen in the apparent heat release rate was the result of the cycle-by-cycle variation in the flame propagation.

Experimental Setup of Combustion Visualization Inside a Heavy-Duty Diesel Engine Converted to Natural-Gas Spark-Ignition Operation

2019 ◽  
Author(s):  
Vishnu Padmanaban ◽  
Jinlong Liu ◽  
Cosmin E. Dumitrescu
Keyword(s):  
Diesel Engine ◽  
Natural Gas ◽  
Flame Propagation ◽  
Combustion Process ◽  
Spark Ignition ◽  
Experimental Setup ◽  
Engine Operation ◽  
Spark Plug ◽  
Efficient Combustion ◽  
Heavy Duty Diesel

Abstract The conversion of existing diesel engines to natural-gas (NG) spark-ignition (SI) operation would reduce U.S. dependence on oil imports and curtail greenhouse gas emissions. As the literature shows that the combustion process in such converted engines is different compared to that in conventional SI engines, understanding the effects of the diesel geometry and fuel effects on the in-cylinder flame propagation is important for optimizing engine operation. This paper describes the experimental setup that allowed the visualization of combustion phenomena inside a single-cylinder diesel engine converted to single-fuel NG spark-ignition operation through the addition of a spark plug and a low-pressure gas injector. The synchronization between the piston position and image acquisition was done using over-the-counter electronic components. While the setup could not visualize flame propagation inside the squish region, the combustion images, together with the pressure-based analysis, help understand the characteristics of lean NG flame propagation inside a diesel geometry, which is an important for designing a highly-efficient combustion process.

Experimental Investigation of a Heavy-Duty Compression-Ignition Engine Retrofitted to Natural Gas Spark-Ignition Operation

2019 ◽  
Vol 141 (11) ◽  
Author(s):  
Jinlong Liu ◽  
Hemanth Kumar Bommisetty ◽  
Cosmin Emil Dumitrescu
Keyword(s):  
Natural Gas ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Compression Ignition ◽  
Heavy Duty ◽  
Compression Ignition Engine ◽  
Engine Operation ◽  
Cycle Variation ◽  
Spark Timing ◽  
Ci Engines

Heavy-duty compression-ignition (CI) engines converted to natural gas (NG) operation can reduce the dependence on petroleum-based fuels and curtail greenhouse gas emissions. Such an engine was converted to premixed NG spark-ignition (SI) operation through the addition of a gas injector in the intake manifold and of a spark plug in place of the diesel injector. Engine performance and combustion characteristics were investigated at several lean-burn operating conditions that changed fuel composition, spark timing, equivalence ratio, and engine speed. While the engine operation was stable, the reentrant bowl-in-piston (a characteristic of a CI engine) influenced the combustion event such as producing a significant late combustion, particularly for advanced spark timing. This was due to an important fraction of the fuel burning late in the squish region, which affected the end of combustion, the combustion duration, and the cycle-to-cycle variation. However, the lower cycle-to-cycle variation, stable combustion event, and the lack of knocking suggest a successful conversion of conventional diesel engines to NG SI operation using the approach described here.

A phenomenological combustion analysis of a dual-fuel natural-gas diesel engine

2016 ◽  
Vol 231 (1) ◽  
pp. 66-83 ◽  
Author(s):  
Shuonan Xu ◽  
David Anderson ◽  
Mark Hoffman ◽  
Robert Prucka ◽  
Zoran Filipi
Keyword(s):  
Diesel Engine ◽  
Natural Gas ◽  
Heat Release ◽  
Diesel Fuel ◽  
Fuel Injection ◽  
Dual Fuel ◽  
Injection Timing ◽  
Heavy Duty ◽  
Engine System ◽  
Wiebe Function

Energy security concerns and an abundant supply of natural gas in the USA provide the impetus for engine designers to consider alternative gaseous fuels in the existing engines. The dual-fuel natural-gas diesel engine concept is attractive because of the minimal design changes, the ability to preserve a high compression ratio of the baseline diesel, and the lack of range anxiety. However, the increased complexity of a dual-fuel engine poses challenges, including the knock limit at a high load, the combustion instability at a low load, and the transient response of an engine with directly injected diesel fuel and port fuel injection of compressed natural gas upstream of the intake manifold. Predictive simulations of the complete engine system are an invaluable tool for investigations of these conditions and development of dual-fuel control strategies. This paper presents the development of a phenomenological combustion model of a heavy-duty dual-fuel engine, aided by insights from experimental data. Heat release analysis is carried out first, using the cylinder pressure data acquired with both diesel-only and dual-fuel (diesel and natural gas) combustion over a wide operating range. A diesel injection timing correlation based on the injector solenoid valve pulse widths is developed, enabling the diesel fuel start of injection to be detected without extra sensors on the fuel injection cam. The experimental heat release trends are obtained with a hybrid triple-Wiebe function for both diesel-only operation and dual-fuel operation. The ignition delay period of dual-fuel operation is examined and estimated with a predictive correlation using the concept of a pseudo-diesel equivalence ratio. A four-stage combustion mechanism is discussed, and it is shown that a triple-Wiebe function has the ability to represent all stages of dual-fuel combustion. This creates a critical building block for modeling a heavy-duty dual-fuel turbocharged engine system.

Optical and Numerical Investigations of Flame Propagation in a Heavy Duty Spark Ignited Natural Gas Engine

2021 ◽  
Author(s):  
Jinlong Liu ◽  
Christopher Ulishney ◽  
Cosmin E. Dumitrescu
Keyword(s):  
Natural Gas ◽  
Flame Propagation ◽  
Turbulence Intensity ◽  
Laminar Flame ◽  
Combustion Process ◽  
Combustion Efficiency ◽  
Flame Speed ◽  
Laminar Flame Speed ◽  
Heavy Duty ◽  
Piston Chamber

Abstract Increasing the natural gas (NG) use in heavy-duty engines is beneficial for reducing greenhouse-gas emissions from power generation and transportation. However, converting compression ignition (CI) engines to NG spark ignition operation can increase methane emissions without expensive aftertreatment, thereby defeating the purpose of utilizing a low carbon fuel. The widely accepted explanation for the low combustion efficiency in such retrofitted engines is the lower laminar flame speed of natural gas. In addition, diesel engine’s larger bowl size compared to the traditional gasoline engines increases the flame travel length inside the chamber and extends the combustion duration. However, optical measurements performed in this study suggested that a fast-propagating flame was developed inside the cylinder even at extremely lean operation. This was supported by a three-dimensional numerical simulation, which indicated that the squish region of the bowl-in-piston chamber generated a high turbulence intensity inside the bowl. However, the flame propagation experienced a sudden 2.25x reduction in speed when transiting from the bowl to the squish region. Such a phenomenon was caused by the large decrease in the turbulence intensity inside the squish region during the combustion process. Moreover, the squish volume trapped an important fuel fraction, and it is this fraction that experienced a slow and inefficient burning process during the expansion stroke. This resulted in increased methane emissions and reduced combustion efficiency. Overall, it was the specifics of the combustion process inside a bowl-in-piston chamber not the methane’s slow laminar flame speed that contributed to the low methane combustion efficiency for the retrofitted engine. The results suggest that optimizing the chamber shape is paramount to boost engine efficiency and decrease its emissions.

Lean-Burn Characteristics of a Heavy-Duty Diesel Engine Retrofitted to Natural Gas Spark Ignition

2018 ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin E. Dumitrescu
Keyword(s):  
Natural Gas ◽  
Combustion Chamber ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Combustion Stability ◽  
Fuel Injector ◽  
Heavy Duty ◽  
Lean Burn ◽  
Spark Timing ◽  
Heavy Duty Diesel

Increased utilization of natural-gas (NG) in the transportation sector can decrease the use of petroleum-based fuels and reduce greenhouse-gas emissions. Heavy-duty diesel engines retrofitted to NG spark ignition (SI) can achieve higher efficiencies and low NOx, CO, and HC emissions when operated under lean-burn conditions. To investigate the SI lean-burn combustion phenomena in a bowl-in-piston combustion chamber, a conventional heavy-duty direct-injection CI engine was converted to SI operation by replacing the fuel injector with a spark plug and by fumigating NG in the intake manifold. Steady-state engine experiments and numerical simulations were performed at several operating conditions that changed spark timing, engine speed, and mixture equivalence ratio. Results suggested a two-zone NG combustion inside the diesel-like combustion chamber. More frequent and significant late burn (including double-peak heat release rate) was observed for advanced spark timing. This was due to the chamber geometry affecting the local flame speed, which resulted in a faster and thicker flame in the bowl but a slower and thinner flame in the squish volume. Good combustion stability (COVIMEP < 3 %), moderate rate of pressure rise, and lack of knocking showed promise for heavy-duty CI engines converted to NG SI operation.

A Study on the Calculation of Heat Release Rate to Compensate the Error Due to Single Zone Assumption in Diesel Engine

2005 ◽  
Author(s):  
Seung Hyup Ryu ◽  
Ki Doo Kim ◽  
Wook Hyeon Yoon ◽  
Ji Soo Ha
Keyword(s):  
Diesel Engine ◽  
Heat Release ◽  
Computational Analysis ◽  
Combustion Process ◽  
Operating Conditions ◽  
Zone Model ◽  
Specific Heats ◽  
Start Of Injection ◽  
Release Analysis ◽  
Improved Model

Accurate heat release analysis based on the cylinder pressure trace is important for evaluating combustion process of diesel engines. However, traditional single-zone heat release models (SZM) have significant limitations due mainly to their simplified assumptions of uniform charge and homogeneity while neglecting local temperature distribution inside cylinder during combustion process. In this study, a heat release analysis based on single-zone model has been evaluated by comparison with computational analysis result using Fire-code, which is based on multi-dimensional model (MDM). The limitations of the single-zone assumption have been estimated. To overcome these limitations, an improved model that includes the effects of spatial non-uniformity has been applied. From this improved single-zone heat release model (Improved-SZM), two effective values of specific heats ratios, denoted by γV and γH in this study, have been introduced. These values are formulated as the function of charge temperature changing rate and overall equivalence ratio by matching the results of the single-zone analysis to those of computational analysis using Fire-code about medium speed marine diesel engine. Also, it is applied that each equation of γV and γH has respectively different slopes according to several meaningful regions such as the start of injection, the end of injection, the maximum cylinder temperature, and the exhaust valve open. This calculation method based on improved single-zone model gives a good agreement with Fire-code results over the whole range of operating conditions.

Lean-Burn Characteristics of a Heavy-Duty Diesel Engine Retrofitted to Natural-Gas Spark Ignition

2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin Emil Dumitrescu
Keyword(s):  
Natural Gas ◽  
Combustion Chamber ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Combustion Stability ◽  
Fuel Injector ◽  
Heavy Duty ◽  
Lean Burn ◽  
Heavy Duty Diesel ◽  
Ci Engines

Increased utilization of natural gas (NG) in the transportation sector can decrease the use of petroleum-based fuels and reduced greenhouse gas emissions. Heavy-duty diesel engines retrofitted to NG spark ignition (SI) can achieve higher efficiencies and low NOX, CO, and hydrocarbon (HC) emissions when operated under lean-burn conditions. To investigate the SI lean-burn combustion phenomena in a bowl-in-piston combustion chamber, a conventional heavy-duty direct-injection CI engine was converted to SI operation by replacing the fuel injector with a spark plug and by fumigating NG in the intake manifold. Steady-state engine experiments and numerical simulations were performed at several operating conditions that changed spark timing (ST), engine speed, and mixture equivalence ratio. Results suggested a two-zone NG combustion inside the diesel-like combustion chamber. More frequent and significant late-burn (including double-peak heat release rate) was observed for advanced ST. This was due to the chamber geometry affecting the local flame speed, which resulted in a faster and thicker flame in the bowl but a slower and thinner flame in the squish volume. Good combustion stability (COVIMEP < 3%), moderate rate of pressure-rise, and lack of knocking showed promise for heavy-duty CI engines converted to NG SI operation.

An Experimental Investigation on the Combustion Process of a Simulated Turbocharged Spark Ignition Natural Gas Engine Operated on Stoichiometric Mixture

2018 ◽  
Vol 140 (9) ◽  
Author(s):  
Hailin Li ◽  
Timothy Gatts ◽  
Shiyu Liu ◽  
Scott Wayne ◽  
Nigel Clark ◽  
...  
Keyword(s):  
Natural Gas ◽  
Flame Propagation ◽  
Combustion Process ◽  
Propagation Speed ◽  
Spark Ignition ◽  
Boost Pressure ◽  
Stoichiometric Mixture ◽  
Process Data ◽  
Intake Pressure ◽  
Flame Propagation Speed

This research investigated the combustion process of an AVL Model LEF/Volvo 5312 single cylinder engine configured to simulate the operation of a heavy-duty spark ignition (SI) natural gas (NG) engine operated on stoichiometric mixture. The factors affecting the combustion process that were examined include intake pressure, spark timing (ST), and the addition of diluents including nitrogen (N2) and carbon dioxide (CO2) to the NG to simulate low British thermal unit (BTU) gases. The mixing of diluents with NG is able to slow down the flame propagation speed, suppress the onset of knock, and allow the engine to operate on higher boost pressure for higher power output. The addition of CO2 was more effective than N2 in suppressing the onset of knock and slowing down the flame propagation speed due to its high heat capacity. Boosting intake pressure significantly increased the heat release rate (HRR) evaluated on J/°CA basis which represents the rate of mass of fuel burning. However, its impact on the normalized HRR evaluated on %/°CA basis, representing the flame propagation rate, was relatively mild. Boosting the intake pressure from 1.0 to 1.8 bar without adding diluents increased the peak HRR to 1.96 times of that observed at 1.0 bar. The increase was due to the burning of more fuel (about 1.8 times), and the 12.9% increase in the normalized HRR. The latter was due to the shortened combustion duration from 23.6 to 18.2 °CA, a 22.9% reduction. The presence of 40% CO2 or N2 in their mixture with NG increased the peak cylinder pressure (PCP) limited brake mean effective pressure (BMEP) from 17.2 to about 20.2 bar. The combustion process of a turbocharged SI NG engine can be approximated by referring to the HRR measured under a naturally aspirated condition. This makes it convenient for researchers to numerically simulate the combustion process and the onset of knock of turbocharged SI NG engines using combustion process data measured under naturally aspirated conditions as a reference.

Observation of Flame Propagation in a Heavy-Duty Natural-Gas Lean Burn Spark-Ignition Engine

2019 ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin E. Dumitrescu
Keyword(s):  
Natural Gas ◽  
Flame Propagation ◽  
Low Cost ◽  
Turbulent Flame ◽  
Propagation Speed ◽  
Operating Conditions ◽  
Spark Ignition Engine ◽  
Heavy Duty ◽  
Lean Burn ◽  
Local Flow

Abstract Natural gas (NG) is an alternative combustible fuel for the transportation sectors due to its clean combustion, small carbon footprint, and, with recent breakthroughs in drilling technologies, increased availability and low cost. Currently, NG is better suited for spark-ignited (SI), as a gasoline replacement in conventional SI engines or as a diesel replacement in diesel engines converted to SI operation. However, the knowledge on the fundamentals of NG flame propagation at conditions representative of modern engines (e.g., at higher compression ratios and/or lean mixtures) is limited. Flame propagation inside an engine can be achieved by replacing the original piston with a see-through one. This study visualized flame activities inside the combustion chamber of an optically-accessible heavy-duty diesel engine retrofitted to NG SI operation to increase the understanding of combustion processes inside such converted engines. Recordings of flame luminosity throughout the combustion period at lean-burn operating conditions indicated that the fully-developed turbulent flame formed from several smaller-scale kernels. These small kernels varied with shapes and locations due to different flow motion around the spark location (including the effect of spark electrodes on the local flow separation), different local temperature, or different energy released in these regions. In addition, the turbulent flame was heavily wrinkled during propagation, despite it was grown from a relatively-circular kernel. Moreover, the intake swirl accelerated the flame propagation process while rotating the turbulent flame during its development. Furthermore, the flame propagation speed reduced dramatically when entering the squish region, while the direction from which the flame first touched the bowl edge changed with individual cycles. The results can help the CFD community to better develop RANS and/or LES simulations of such engines under lean-burn operating conditions.

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