A Scaling Analysis Inquiring Into Two-Phase Flow Reversal

Author(s):  
C. M. Rops ◽  
R. Lindken ◽  
L. F. G. Geers ◽  
J. Westerweel

Physical processes limit the maximum achievable heat flux when miniaturising heat transfer equipment. In case of boiling heat transfer literature reports large pressure fluctuations, flow instabilities, and possible vapour backflow. The occurrence of the flow instabilities during boiling in small channels (defined by the Confinement Number, Co > 0.5) are explained by the formation of slug bubbles blocking the entire channel. These particular bubbles are likely to emerge during nucleate flow boiling in small diameter channels. Slug bubble blockage during flow boiling is investigated experimentally by creating a single hotspot in a small-diameter channel (Co∼5). For different liquid flow rates the detachment length of such a blocking slug bubble is determined. A scaling analysis offers to insight into the physical phenomena causing the flow instabilities. The position of the bubble caps as a function of time is identified as an important parameter.

2015 ◽  
Vol 137 (5) ◽  
Author(s):  
Leyuan Yu ◽  
Aritra Sur ◽  
Dong Liu

Single-phase convective heat transfer of nanofluids has been studied extensively, and different degrees of enhancement were observed over the base fluids, whereas there is still debate on the improvement in overall thermal performance when both heat transfer and hydrodynamic characteristics are considered. Meanwhile, very few studies have been devoted to investigating two-phase heat transfer of nanofluids, and it remains inconclusive whether the same pessimistic outlook should be expected. In this work, an experimental study of forced convective flow boiling and two-phase flow was conducted for Al2O3–water nanofluids through a minichannel. General flow boiling heat transfer characteristics were measured, and the effects of nanofluids on the onset of nucleate boiling (ONB) were studied. Two-phase flow instabilities were also explored with an emphasis on the transition boundaries of onset of flow instabilities (OFI). It was found that the presence of nanoparticles delays ONB and suppresses OFI, and the extent is correlated to the nanoparticle volume concentration. These effects were attributed to the changes in available nucleation sites and surface wettability as well as thinning of thermal boundary layers in nanofluid flow. Additionally, it was observed that the pressure-drop type flow instability prevails in two-phase flow of nanofluids, but with reduced amplitude in pressure, temperature, and mass flux oscillations.


2001 ◽  
Author(s):  
Gail E. Kendall ◽  
Peter Griffith ◽  
Arthur E. Bergles ◽  
John H. Lienhard

Abstract Since the 1950’s, the research and industrial communities have developed a body of experimental data and set of analytical tools and correlations for two-phase flow and heat transfer in passages having hydraulic diameter greater than 6 mm or so. These tools include flow regime maps, pressure drop and heat transfer correlations, and critical heat flux limits, as well as strategies for robust thermal management of HVAC systems, electronics, and nuclear power plants. Designers of small systems with thermal management by phase change will need analogous tools to predict and optimize thermal behavior in the mesoscale and smaller sizes. Such systems include a wide range of devices for computation, measurement, and actuation in environments that range from office space to outer space and living systems. This paper examines important proceses that must be considered when channel diameters decrease, including flow distribution issues in single, parallel, and split flows; flow instability in parallel passages; manufacturing tolerances effects; nucleation processes; and wall conductance effects. The discussion focuses on engineering issues for the design of practical systems.


Author(s):  
Leyuan Yu ◽  
Dong Liu

Recent studies of single-phase convective heat transfer of nanofluids reveal that, unlike the promising hypohesis in the early works, there is no significant improvement in the overall thermal performance of nanofluids over that of the base fluids when both heat transfer and hydrodynamic characteristics are considered. Meanwhile, very few studies have been devoted to investigating two-phase heat transfer of nanofluids, and it remains inconclusive whether the same pessimistic outlook should be expected. In this work, an experimental study of forced convective flow boiling and two-phase flow was conducted for Al2O3-water nanofluids through a minichannel. General flow boiling heat transfer characteristics were measured, and the effects of nanofluids on the onset of nucleate boiling (ONB) were studied. Two-phase flow instabilities were also explored with an emphasis on the transition boundaries of onset of flow instabilities (OFI). It was found that the presence of nanoparticles delays ONB and suppresses OFI, and the extent is correlated to the nanoparticle volume concentration. These effects were attributed to the change of surface wettability and the thinning of thermal boundary layer in the nanofluid flow. Additionally, it was observed that the pressure-drop type flow instability prevails in nanofluid two-phase flow, however, the oscillation amplitudes of the pressure, temperature and mass flux measurements are reduced.


Author(s):  
Levi A. Campbell ◽  
Satish Kandlikar

Heat transfer and pressure drop, are experimentally recorded for flow boiling water in a single 706 μm circular copper channel 158.75 mm long. Heat is supplied by heat transfer oil at specified temperatures to a helical channel in the test section. In contrast to other current experimental techniques for flow boiling in small diameter tubes, a uniform temperature boundary condition is employed rather than a constant heat flux condition. The principal results of these experiments are two-phase flow boiling heat transfer rates and an analysis of the time-dependent pressure drop signature during two-phase flow in a minichannel. The range of experiments includes mass fluxes of 43.8–3070 kg/m2s and wall temperatures of 100°C–171.2°C. In all cases the test section water inlet is subcooled to between 72.9°C and 99.6°C. The inlet pressures used are 1.1–230.5 kPa (gage).


2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Issam Mudawar

Boiling water in small channels that are formed along turbine blades has been examined since the 1970s as a means to dissipating large amounts of heat. Later, similar geometries could be found in cooling systems for computers, fusion reactors, rocket nozzles, avionics, hybrid vehicle power electronics, and space systems. This paper addresses (a) the implementation of two-phase microchannel heat sinks in these applications, (b) the fluid physics and limitations of boiling in small passages, and effective tools for predicting the thermal performance of heat sinks, and (c) means to enhance this performance. It is shown that despite many hundreds of publications attempting to predict the performance of two-phase microchannel heat sinks, there are only a handful of predictive tools that can tackle broad ranges of geometrical and operating parameters or different fluids. Development of these tools is complicated by a lack of reliable databases and the drastic differences in boiling behavior of different fluids in small passages. For example, flow boiling of certain fluids in very small diameter channels may be no different than in macrochannels. Conversely, other fluids may exhibit considerable “confinement” even in seemingly large diameter channels. It is shown that cutting-edge heat transfer enhancement techniques, such as the use of nanofluids and carbon nanotube coatings, with proven merits to single-phase macrosystems, may not offer similar advantages to microchannel heat sinks. Better performance may be achieved by careful optimization of the heat sink’s geometrical parameters and by adapting a new class of hybrid cooling schemes that combine the benefits of microchannel flow with those of jet impingement.


Author(s):  
Issam Mudawar

Boiling water in small channels that are formed along turbine blades has been examined since the 1970s as a means to dissipating large amounts of heat. Later, similar geometries could be found in cooling systems for computers, fusion reactors, rocket nozzles, avionics, hybrid vehicle power electronics, and space systems. This paper addresses (a) the implementation of two-phase micro-channel heat sinks in these applications, (b) the fluid physics and limitations of boiling in small passages, and effective tools for predicting the thermal performance of heat sinks, and (c) means to enhance this performance. It is shown that despite many hundreds of publications attempting to predict the performance of two-phase micro-channel heat sinks, there are only a handful of predictive tools that can tackle broad ranges of geometrical and operating parameters or different fluids. Development of these tools is complicated by a lack of reliable databases and the drastic differences in boiling behavior of different fluids in small passages. For example, flow boiling of certain fluids in very small diameter channels may be no different than in macro-channels. Conversely, other fluids may exhibit considerable ‘confinement’ even in seemingly large diameter channels. It is shown that cutting-edge heat transfer enhancement techniques, such as the use of nano-fluids and carbon nanotube coatings, with proven merits to single-phase macro systems, may not offer similar advantages to microchannel heat sinks. Better performance may be achieved by careful optimization of the heat sink’s geometrical parameters and by adapting a new class of hybrid cooling schemes that combine the benefits of micro-channel flow with those of jet impingement.


1983 ◽  
Vol 17 (3) ◽  
pp. 161-169 ◽  
Author(s):  
A. Mentes ◽  
O. T. Yildirim ◽  
H. Gürgenci ◽  
S. Kakaç ◽  
T. N. Veziro¯glu

Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4617
Author(s):  
Sanghyun Nam ◽  
Dae Yeon Kim ◽  
Youngwoo Kim ◽  
Kyung Chun Kim

Heat transfer under flow boiling is better in a rectangular channel filled with open-cell metal foam than in an empty channel, but the high pressure drop is a drawback of the empty channel method. In this study, various types of metal foam insert configurations were tested to reduce the pressure drop while maintaining high heat transfer. Specifically, we measured the boiling heat transfer and pressure drop of a two-phase vertical upward flow of R245fa inside a channel. To measure the pressure and temperature differences of the metal foam, differential pressure transducers and T-type thermocouples were used at both ends of the test section. While the saturation pressure was kept constant at 5.9 bar, the steam quality at the inlet of the test section was changed from 0.05 to 0.99. The channel height, moreover, was 3 mm, and the mass flux ranged from 133 to 300 kg/m2s. The two-phase flow characteristics were observed through a high-speed visualization experiment. Heat transfer tended to increase with the mean vapor quality, and, as expected, the fully filled metal foam channel offered the highest thermal performance. The streamwise insert pattern model had the lowest heat transfer at a low mass flux. However, at a higher mass flux, the three different insert models presented almost the same heat transfer coefficients. We found that the streamwise pattern model had a very low pressure drop compared to that of the spanwise pattern models. The goodness factors of the flow area and the core volume of the streamwise patterned model were higher than those of the full-filled metal foam channel.


Author(s):  
Wenhai Li ◽  
Ken Alabi ◽  
Foluso Ladeinde

Over the years, empirical correlations have been developed for predicting saturated flow boiling [1–15] and condensation [16–30] heat transfer coefficients inside horizontal/vertical tubes or micro-channels. In the present work, we have examined 30 of these models, and modified many of them for use in compact plate-fin heat exchangers. However, the various correlations, which have been developed for pipes and ducts, have been modified in our work to make them applicable to extended fin surfaces. The various correlations have been used in a low-order, one-dimensional, finite-volume type numerical integration of the flow and heat transfer equations in heat exchangers. The NIST’s REFPROP database [31] is used to account for the large variations in the fluid thermo-physical properties during phase change. The numerical results are compared with Yara’s experimental data [32]. The validity of the various boiling and condensation models for a real plate-fin heat exchanger design is discussed. The results show that some of the modified boiling and condensation correlations can provide acceptable prediction of heat transfer coefficient for two-phase flows in compact plate-fin heat exchangers.


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