scholarly journals Effect of Metal Foam Insert Configurations on Flow Boiling Heat Transfer and Pressure Drop in a Rectangular Channel

Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4617
Author(s):  
Sanghyun Nam ◽  
Dae Yeon Kim ◽  
Youngwoo Kim ◽  
Kyung Chun Kim

Heat transfer under flow boiling is better in a rectangular channel filled with open-cell metal foam than in an empty channel, but the high pressure drop is a drawback of the empty channel method. In this study, various types of metal foam insert configurations were tested to reduce the pressure drop while maintaining high heat transfer. Specifically, we measured the boiling heat transfer and pressure drop of a two-phase vertical upward flow of R245fa inside a channel. To measure the pressure and temperature differences of the metal foam, differential pressure transducers and T-type thermocouples were used at both ends of the test section. While the saturation pressure was kept constant at 5.9 bar, the steam quality at the inlet of the test section was changed from 0.05 to 0.99. The channel height, moreover, was 3 mm, and the mass flux ranged from 133 to 300 kg/m2s. The two-phase flow characteristics were observed through a high-speed visualization experiment. Heat transfer tended to increase with the mean vapor quality, and, as expected, the fully filled metal foam channel offered the highest thermal performance. The streamwise insert pattern model had the lowest heat transfer at a low mass flux. However, at a higher mass flux, the three different insert models presented almost the same heat transfer coefficients. We found that the streamwise pattern model had a very low pressure drop compared to that of the spanwise pattern models. The goodness factors of the flow area and the core volume of the streamwise patterned model were higher than those of the full-filled metal foam channel.

Author(s):  
Cheol Huh ◽  
Moo Hwan Kim

With a single microchannel and a series of microheaters made with MEMS technique, two-phase pressure drop and local flow boiling heat transfer were investigated using deionized water in a single horizontal rectangular microchannel. The test microchannel has a hydraulic diameter of 100 μm and length of 40 mm. A real time observation of the flow patterns with simultaneous measurement are made possible. Tests are performed for mass fluxes of 90, 169, and 267 kg/m2s and heat fluxes of from 100 to 600 kW/m2. The experimental local flow boiling heat transfer coefficients and two-phase frictional pressure gradient are evaluated and the effects of heat flux, mass flux, and vapor qualities on flow boiling are studied. Both the evaluated experimental data are compared with existing correlations. The experimental heat transfer coefficients are nearly independent on mass flux and the vapor quality. Most of all correlations do not provide reliable heat transfer coefficients predictions with vapor quality and prediction accuracy. As for two-phase pressure drop, the measured pressure drop increases with the mass flux and heat flux. Most of all existing correlations of two-phase frictional pressure gradient do not predict the experimental data except some limited conditions.


2009 ◽  
Vol 131 (9) ◽  
Author(s):  
Chang Yong Park ◽  
Pega Hrnjak

Abstract C O 2 flow boiling heat transfer coefficients and pressure drop in a 3.5mm horizontal smooth tube are presented. Also, flow patterns were visualized and studied at adiabatic conditions in a 3mm glass tube located immediately after a heat transfer section. Heat was applied by a secondary fluid through two brass half cylinders to the test section tubes. This research was performed at evaporation temperatures of −15°C and −30°C, mass fluxes of 200kg∕m2s and 400kg∕m2s, and heat flux from 5kW∕m2 to 15kW∕m2 for vapor qualities ranging from 0.1 to 0.8. The CO2 heat transfer coefficients indicated the nucleate boiling dominant heat transfer characteristics such as the strong dependence on heat fluxes at a mass flux of 200kg∕m2s. However, enhanced convective boiling contribution was observed at 400kg∕m2s. Surface conditions for two different tubes were investigated with a profilometer, atomic force microscope, and scanning electron microscope images, and their possible effects on heat transfer are discussed. Pressure drop, measured at adiabatic conditions, increased with the increase of mass flux and quality, and with the decrease of evaporation temperature. The measured heat transfer coefficients and pressure drop were compared with general correlations. Some of these correlations showed relatively good agreements with measured values. Visualized flow patterns were compared with two flow pattern maps and the comparison showed that the flow pattern maps need improvement in the transition regions from intermittent to annular flow.


2013 ◽  
Vol 135 (2) ◽  
Author(s):  
YanFeng Fan ◽  
Ibrahim Hassan

Flow boiling heat transfer in a horizontal microtube with inlet restriction (orifice) under uniform heating condition is experimentally investigated using FC-72 as working fluid. A stainless steel microtube with an inner diameter of 889 μm is selected as main microtube. Two microtubes with smaller diameters are assembled at the inlet of main microtube to achieve the restriction ratios of 50% and 20%. The experimental measurement is carried out at mass fluxes ranging from 160 to 870 kg/m2·s, heat fluxes varying from 6 to 170 kW/m2, inlet temperatures of 23 and 35 °C, and saturation pressures of 10 and 45 kPa. The effects of the orifices on two-phase pressure drop, critical heat flux (CHF), and flow boiling heat transfer coefficient are studied. The results show that the pressure drop caused by the orifice takes a considerable portion in the total pressure drop at low mass fluxes. This ratio decreases as the vapor quality or mass flux increases. The difference of normal critical heat flux in the microtubes with different orifice sizes is negligible. In the aspect of flow boiling heat transfer, the orifice is able to enhance the heat transfer at low mass flux and high saturation pressure, which indicates the contribution of orifice in the nucleate boiling dominated regime. However, the effect of orifice on flow boiling heat transfer is negligible in the forced convective boiling dominated regime.


Energies ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5972
Author(s):  
Yu Xu ◽  
Zihao Yan ◽  
Ling Li

To protect the environment, a new low-GWP refrigerant R1234ze(E) was created to substitute R134a. However, its flow boiling performances have not received sufficient attention so far, which hinders its popularization to some extent. In view of this, an experimental investigation was carried out in a 1.88 mm horizontal circular minichannel. The saturation pressures were maintained at 0.6 and 0.7 MPa, accompanied by mass flux within 540–870 kg/m2 s and heat flux within 25–65 kW/m2. For nucleate boiling, a larger heat flux brings about a larger heat transfer coefficient (HTC), while for convective boiling, the mass flux and vapor quality appear to take the lead role. The threshold vapor quality of different heat transfer mechanisms is around 0.4. Additionally, larger saturation pressure results in large HTC. As for the frictional pressure drop (FPD), it is positively influenced by mass flux and vapor quality, while negatively affected by saturation pressure, and the influence of heat flux is negligible. Furthermore, with the measured data, several existing correlations are compared. The results indicate that the correlations of Saitoh et al. (2007) and Müller-Steinhagen and Heck (1986) perform best on flow boiling HTC and FPD with mean absolute deviations of 5.4% and 10.9%.


Author(s):  
Emily A. Pike-Wilson ◽  
Mohamed M. Mahmoud ◽  
Tassos G. Karayiannis

New refrigerants are required for cooling systems due to the fact that refrigerants like R134a are about to be phased out. This paper presents a comparison between the flow boiling heat transfer and pressure drop results of refrigerants R245fa and R134a. The experiments with R245fa were conducted in a vertical cold drawn stainless steel tube with an inner diameter of 1.1 mm and heated length of 150 mm. Experimental conditions include: mass flux range 100–400 kg/m2s, heat flux range 10–60 kW/m2, pressures of 8 and 10 bar and 1.9 and 2.5 bar for R134a and R245fa corresponding to saturated temperatures 31 °C and 39 °C and exit vapour quality range 0–0.95. The data for R134a were obtained earlier using the same experimental facility at the same experimental conditions and with the same test tube. The results demonstrated that refrigerant properties have a significant effect on heat transfer and pressure drop. The pressure drop of R245fa is higher by up to 300% compared to that of R134a at similar conditions. In addition, the effect of mass flux and heat flux on the local flow boiling heat transfer coefficient was different. Heat transfer coefficients of R245fa showed a greater dependence on vapour quality. The agreement with past heat transfer correlations is better with R134a than with R245fa.


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