Steady State Film Boiling Heat Transfer Simulated With TRACE V4.160

Author(s):  
Audrius Jasiulevicius ◽  
Rafael Macian-Juan

This paper presents the results of the assessment and analysis of TRACE v4.160 heat transfer predictions in the post-CHF (critical heat flux) region and discusses the possibilities to improve the TRACE v4.160 code predictions in the film boiling heat transfer when applying different film boiling correlations. For this purpose, the TRACE v4.160-calculated film boiling heat flux and the resulting maximum inner wall temperatures during film boiling in single tubes were compared with experimental data obtained at the Royal Institute of Technology (KTH) in Stockholm, Sweden. The experimental database included measurements for pressures ranging from 30 to 200 bar and coolant mass fluxes from 500 to 3000 kg/m2s. It was found that TRACE v4.160 does not produce correct predictions of the film boiling heat flux, and consequently of the maximum inner wall temperature in the test section, under the wide range of conditions documented in the KTH experiments. In particular, it was found that the standard TRACE v4.160 underpredicts the film boiling heat transfer coefficient at low pressure-low mass flux and high pressure-high mass flux conditions. For most of the rest of the investigated range of parameters, TRACE v4.160 overpredicts the film boiling heat transfer coefficient, which can lead to non-conservative predictions in applications to nuclear power plant analyses. Since no satisfactory agreement with the experimental database was obtained with the standard TRACE v4.160 film boiling heat transfer correlations, we have added seven film boiling correlations to TRACE v4.160 in order to investigate the possibility to improve the code predictions for the conditions similar to the KTH tests. The film boiling correlations were selected among the most commonly used film boiling correlations found in the open literature, namely Groeneveld 5.7, Bishop (2 correlations), Tong, Konkov, Miropolskii and Groeneveld-Delorme correlations. The only correlation among the investigated, which resulted in a significant improvement of TRACE predictions, was the Groeneveld 5.7. It was found, that replacing the current film boiling correlation (Dougall-Rohsenow) for the wall-togas heat transfer with Groeneveld 5.7 improves the code predictions for the film boiling heat transfer at high qualities in single tubes in the entire range of pressure and coolant mass flux considered.

Author(s):  
K. S. Park ◽  
W. H. Choo ◽  
K. H. Bang

The flow boiling heat transfer coefficient of R-22 in small hydraulic diameter tubes has been experimentally studied. Both brass and aluminum round tubes of 1.66 mm inside diameter are used for the test section. The ranges of the major experimental parameters are 300∼600 kg/m2s of refrigerant mass flux, 10∼20 kW/m2 of the wall heat flux, 0.0∼0.9 of the inlet vapor quality. The experimental result showed that the flow boiling heat transfer coefficient in this small tubes are in the range of 2∼4 kW/m2K and it varies only by heat flux, independent of mass flux and vapor quality. It is also observed that the heat transfer coefficients in the aluminum tube are up to 50% higher than in the brass tube.


2015 ◽  
Vol 23 (04) ◽  
pp. 1550032 ◽  
Author(s):  
Nguyen Ba Chien ◽  
Kwang-Il Choi ◽  
Jong-Taek Oh

This study performed a comparison between experimental and computational fluid dynamic (CFD) simulation results of boiling heat transfer coefficient of R410A in a small tube. The experimental data were obtained in the horizontal circular tubes of 3.0[Formula: see text]mm inner diameter, the length of 3000[Formula: see text]mm including: mass flux and heat flux in a range from 300[Formula: see text]kg/m2s to 600[Formula: see text]kg/m2s and from 5[Formula: see text]kW/m2 to 10[Formula: see text]kW/m2, respectively, and the saturation temperature constantly kept at 20[Formula: see text]C. In the simulation procedure, the Eulerian multiphase with wall boiling were obtained. The effects of mass flux and heat flux on the heat transfer coefficient of R410A were analyzed. The comparative data between CFD and experiment was also illustrated.


Author(s):  
Nae-Hyun Kim ◽  
Wang-Kyu Oh ◽  
Jung-Ho Ham ◽  
Do-Young Kim ◽  
Tae-Ryong Shin

Convective boiling heat transfer coefficients of R-22 were obtained in a flat extruded aluminum tube with Dh = 1.41 mm. The test range covered mass flux from 100 to 600 kg/m2 s, heat flux from 5 to 15 kW/m2 and saturation temperature from 5°C to 15°C. The heat transfer coefficient curve shows a decreasing trend after a certain quality (critical quality). The critical quality decreases as the heat flux increases, and as the mass flux decreases. The early dryout at a high heat flux results in a unique ‘cross-over’ of the heat transfer coefficient curves. The heat transfer coefficient increases as the mass flux increases. At a low quality region, however, the effect of mass flux is not prominent. The heat transfer coefficient increases as the saturation temperature increases. The effect of saturation temperature, however, diminishes as the heat flux decreases. Both the Shah and the Kandlikar correlations underpredict the low mass flux and overpredict the high mass flux data.


Author(s):  
Chen Li ◽  
G. P. Peterson ◽  
Yaxiong Wang

Evaporation/boiling from surfaces coated with multiple, uniform layers of sintered, isotropic, copper-mesh is studied experimentally. The investigation focuses on the effect of the wick thickness on the steady-state evaporation/boiling heat transfer coefficient and the critical heat flux under atmospheric pressure conditions. An optimal sintering process was developed and employed to prepare the test articles. This process minimizes the interface thermal contact resistance between the heated wall and wick, as well as enhancing the contact conditions between the layers of copper mesh. Due to the reduction in the thermal contact resistance between the wall and copper mesh, extremely high evaporation/boiling heat transfer coefficients were achieved. These values, which varied with input heat flux and wick thickness, were from 5 to 20 times higher than those previously reported by other researchers. The critical heat flux (CHF) was also significantly enhanced. The experimental results also indicated that while the evaporation/boiling heat transfer coefficient is not affected by wick thickness, the CHF for steady-state operation is strongly dependent on the wick layer thickness. In addition, the CHF increases proportionally with the wick thickness when the wick structure, porosity and pore size are held constant. Sample structure and fabrication processes as well as test procedures are described and discussed in detail and the experimental results and observations are systematically presented and analyzed. Evaporation/boiling Heat transfer regimes from these wick structures are identified and discussed based on the visual observations of the phase-change phenomena and the relative relationship between the heat flux and superheat.


Author(s):  
Rashid Ali ◽  
Bjo¨rn Palm ◽  
Mohammad H. Maqbool

In this paper the experimental flow boiling heat transfer results of a minichannel are presented. A series of experiments was conducted to measure the heat transfer coefficients in a minichannel made of stainless steel (AISI 316) having an internal diameter of 1.7mm and a uniformly heated length of 220mm. R134a was used as working fluid and experiments were performed at two different system pressures corresponding to saturation temperatures of 27 °C and 32 °C. Mass flux was varied from 50 kg/m2 s to 600 kg/m2 s and heat flux ranged from 2kW/m2 to 156kW/m2. The test section was heated directly using a DC power supply. The direct heating of the channel ensured uniform heating and heating was continued until dry out was reached. The experimental results show that the heat transfer coefficient increases with imposed wall heat flux while mass flux and vapour quality have no considerable effect. Increasing the system pressure slightly enhances the heat transfer coefficient. The heat transfer coefficient is reduced as dryout is reached. It is observed that dryout phenomenon is accompanied with fluctuations and a larger standard deviation in outer wall temperatures.


2011 ◽  
Vol 133 (8) ◽  
Author(s):  
Rashid Ali ◽  
Björn Palm ◽  
Mohammad H. Maqbool

In this paper, the experimental flow boiling heat transfer results of a minichannel are presented. A series of experiments was conducted to measure the heat transfer coefficients in a minichannel made of stainless steel (AISI 316) having an internal diameter of 1.70 mm and a uniformly heated length of 220 mm. R134a was used as a working fluid, and experiments were performed at two different system pressures corresponding to saturation temperatures of 27°C and 32°C. Mass flux was varied from 50 kg/m2 s to 600 kg/m2 s, and heat flux ranged from 2 kW/m2 to 156 kW/m2. The test section was heated directly using a dc power supply. The direct heating of the channel ensured uniform heating, which was continued until dryout was reached. The experimental results show that the heat transfer coefficient increases with imposed wall heat flux, while mass flux and vapor quality have no considerable effect. Increasing the system pressure slightly enhances the heat transfer coefficient. The heat transfer coefficient is reduced as dryout is reached. It is observed that the dryout phenomenon is accompanied with fluctuations and a larger standard deviation in outer wall temperatures.


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