Pool Boiling of FC-72: A Comparison of Two Thin Porous Coatings on Heat Transfer Enhancement

Author(s):  
Kuiyan Xu ◽  
John R. Lloyd

The present research is an experimental study of pool boiling behavior of surfaces coated with thin porous layers. The fluid employed is FC-72, a highly-wetting dielectric perfluorocarbon with zero ozone-depletion potential (ODP). This creates the potential for electronic cooling application. Different surfaces, including the super-smooth surface (SSS), the High Flux™ surface (HFS), and the new electrochemical deposition surface (EDS) were tested, and the test results were compared. Both subcooled and saturated fluid pools were studied. The boiling hysteresis phenomenon was studied for these surfaces under different boiling conditions, which include the fluid bulk temperature and the non-boiling immersion time. Results of the study showed that the porous-coated surface dramatically enhanced the nucleate boiling heat transfer performance. The boiling hysteresis phenomenon is more prominent on porous-coated surfaces than on smooth surfaces, and subcooling can deteriorate this phenomenon.

1996 ◽  
Vol 118 (4) ◽  
pp. 937-943 ◽  
Author(s):  
J. Y. Chang ◽  
S. M. You

Experiments are performed to understand the effects of surface orientation on the pool boiling characteristics of a highly wetting fluid from a flush-mounted, micro-porous-enhanced square heater. Micro-porous enhancement was achieved by applying copper and aluminum particle coatings to the heater surfaces. Effects of heater orientation on CHF and nucleate boiling heat transfer for uncoated and coated surfaces are compared. A correlation is developed to predict the heater orientation effect on CHF for those surfaces.


Author(s):  
Chien-Yuh Yang ◽  
Chien-Fu Liu

Numerous researches have been developed for pool boiling on microporous coated surface in the past decade. The nucleate boiling heat transfer was found to be increased by up to 4.5 times than that on uncoated surface. Recently, the two-phase micro heat exchangers have been considered for high flux electronic devices cooling. The enhancement techniques for improving the nucleate boiling heat transfer performance in the micro heat exchangers have gotten more importance. Previous studies of microporous coatings, however, have been restricted to boiling in unconfined space. No studies have been made on the feasibility of using microporous coatings for enhancing boiling in confined spaces. This study provides an experimental observation of the vapor generation and leaving processes on microporous coatings surface in a 1-mm confined space. It would be helpful for understanding the mechanism of boiling heat transfer and improving the design of two-phase micro heat exchangers. Aluminum particles of average diameter 20 μm were mixed with a binder and a carrier to develop a 150 μm thickness boiling enhancement paint on a 3.0 cm by 3.0 cm copper heating surface. The heating surface was covered by a thin glass plate with a 1 mm spacer to form a 1 mm vertical narrow space for the test section. The boiling phenomenon was recorded by a high speed camera. In addition to the three boiling regimes observed by Bonjour and Lallemand [1], i.e., isolated deformed bubbles, coalesced bubbles and partial dryout at low, moderate and high heat fluxes respectively in unconfined space, a suction and blowing process was observed at the highest heat flux condition. Owing to the space confinement, liquid was sucked and vapor was expelled periodically during the bubble generation process. This mechanism significantly enhanced the boiling heat transfer performance in confined space.


2012 ◽  
Vol 550-553 ◽  
pp. 2913-2916 ◽  
Author(s):  
Jin Liang Tao ◽  
Xin Liang Wang ◽  
Pei Hua Shi ◽  
Xiao Ping Shi

In this paper, a new porous coating was formed directly on the surface of titanium metal via anodic oxidation. And by the SEM, the morphology of the coating, which is composed of well-ordered perpendicular nanotubes, was characterized. Moreover, taking deionized water as the test fluid, a visualization study of the coating on its pool boiling heat transfer performance was made. The results demonstrated that compared with the smooth surface, the nucleate boiling heat transfer coefficient can increase 3 times while the nucleate boiling super heat was reduced 30%.


Author(s):  
Muhamad Zuhairi Sulaiman ◽  
Masahiro Takamura ◽  
Kazuki Nakahashi ◽  
Tomio Okawa

Boiling heat transfer (BHT) and critical heat flux (CHF) performance were experimentally studied for saturated pool boiling of water-based nanofluids. In present experimental works, copper heaters of 20 mm diameter with titanium-oxide (TiO2) nanocoated surface were produced in pool boiling of nanofluid. Experiments were performed in both upward and downward facing nanofluid coated heater surface. TiO2 nanoparticle was used with concentration ranging from 0.004 until 0.4 kg/m3 and boiling time of tb = 1, 3, 10, 20, 40, and 60 mins. Distilled water was used to observed BHT and CHF performance of different nanofluids boiling time and concentration configurations. Nucleate boiling heat transfer observed to deteriorate in upward facing heater, however; in contrast effect of enhancement for downward. Maximum enhancements of CHF for upward- and downward-facing heater are 2.1 and 1.9 times, respectively. Reduction of mean contact angle demonstrate enhancement on the critical heat flux for both upward-facing and downward-facing heater configuration. However, nucleate boiling heat transfer shows inconsistency in similar concentration with sequence of boiling time. For both downward- and upward-facing nanocoated heater's BHT and CHF, the optimum configuration denotes by C = 400 kg/m3 with tb = 1 min which shows the best increment of boiling curve trend with lowest wall superheat ΔT = 25 K and critical heat flux enhancement of 2.02 times.


1999 ◽  
Author(s):  
K. N. Rainey ◽  
S. M. You

Abstract The present research is an experimental study of “double enhancement” behavior in pool boiling from heater surfaces simulating microelectronic devices immersed in saturated FC-72 at atmospheric pressure. The term “double enhancement” refers to the combination of two different enhancement techniques: a large-scale area enhancement (square pin fin array) and a small-scale surface enhancement (microporous coating). Fin lengths were varied from 0 (flat surface) to 8 mm. Effects of this double enhancement technique on critical heat flux (CHF) and nucleate boiling heat transfer in the horizontal orientation (fins are vertical) are investigated. Results showed significant increases in nucleate boiling heat transfer coefficients with the application of the microporous coating to the heater surfaces. CHF was found to be relatively insensitive to surface microstructure for the finned surfaces except in the case of the surface with 8 mm long fins. The nucleate boiling and CHF behavior has been found to be the result of multiple, counteracting mechanisms: surface area enhancement, fin efficiency, surface microstructure (active nucleation site density), vapor bubble departure resistance, and re-wetting liquid flow resistance.


2009 ◽  
Vol 131 (7) ◽  
Author(s):  
V. Sathyamurthi ◽  
H-S. Ahn ◽  
D. Banerjee ◽  
S. C. Lau

Pool boiling experiments were conducted with three horizontal, flat, silicon surfaces, two of which were coated with vertically aligned multiwalled carbon nanotubes (MWCNTs). The two wafers were coated with MWCNT of two different thicknesses: 9 μm (Type-A) and 25 μm (Type-B). Experiments were conducted for the nucleate boiling and film boiling regimes for saturated and subcooled conditions with liquid subcooling of 0–30°C using a dielectric fluorocarbon liquid (PF-5060) as test fluid. The pool boiling heat flux data obtained from the bare silicon test surface were used as a base line for all heat transfer comparisons. Type-B MWCNT coatings enhanced the critical heat flux (CHF) in saturated nucleate boiling by 58%. The heat flux at the Leidenfrost point was enhanced by a maximum of ∼150% (i.e., 2.5 times) at 10°C subcooling. Type-A MWCNT enhanced the CHF in nucleate boiling by as much as 62%. Both Type-A MWCNT and bare silicon test surfaces showed similar heat transfer rates (within the bounds of experimental uncertainty) in film boiling. The Leidenfrost points on the boiling curve for Type-A MWCNT occurred at higher wall superheats. The percentage enhancements in the value of heat flux at the CHF condition decreased with an increase in liquid subcooling. However the enhancement in heat flux at the Leidenfrost points for the nanotube coated surfaces increased with liquid subcooling. Significantly higher bubble nucleation rates were observed for both nanotube coated surfaces.


1990 ◽  
Vol 112 (1) ◽  
pp. 207-212 ◽  
Author(s):  
Ying Liang Tzan ◽  
Yu Min Yang

In the first part of this work, nucleate boiling of aqueous solutions of sodium lauryl sulfate (SLS) over relatively wide ranges of concentration and heat flux was carried out in a pool boiling apparatus. The experimental results show that a small amount of surface active additive makes the nucleate boiling heat transfer coefficient h considerably higher, and that there is an optimum additive concentration for higher heat fluxes. Beyond this optimum point, further increase in additive concentration makes h lower. In the second part of this work, nucleate boiling heat transfer rate for n-propanol-water binary mixtures with various amounts of sodium lauryl sulfate were measured in the same pool boiling apparatus. The importance of the mass diffusion effect, which is caused by preferential evaporation of the more volatile component at the vapor-liquid interface on the boiling of the binary mixture, has been confirmed. However, it is shown that the effect exerted by the addition of a surfactant dominates over the mass diffusion effect in dilute binary mixtures.


2020 ◽  
Vol 2 (1) ◽  
pp. 247-252
Author(s):  
Łukasz J. Orman ◽  
Norbert Radek ◽  
Jacek Pietraszek ◽  
Dariusz Gontarski

AbstractThe paper discusses nucleate boiling heat transfer on meshed surfaces during pool boiling of distilled water and ethyl alcohol of very high purity. It presents a correlation for heat flux developed for heaters covered with microstructural coatings made of meshes. The experimental results have been compared with the calculation results performed using the correlation and have been followed by discussion. Conclusions regarding the heat flux determination method have been drawn with the particular focus on the usefulness of the considered model for heat flux calculations on samples with sintered mesh layers.


Author(s):  
Chen Li ◽  
G. P. Peterson

The evaporation and pool boiling on micro porous coated surfaces have been shown to provide among the highest heat transfer rates achievable from any type of surfaces. The heat transfer modes in these surfaces, present a number of interesting similarities and also, some fundamental differences, which are the result of the liquid supply methods to the heated surface. For the evaporation from porous coated surfaces, the liquid return to the heated surface is assisted by the capillary pressure at the liquid-vapor interface; while for pool boiling, gravity is the principal driving force that rewets the surface. In order to better understand the physical phenomena that governs the flow behavior of both the liquid and vapor phases, and the heat transfer process inside the porous media, comprehensive comparisons between these return mechanisms and their respective characteristics, and the performance and the critical heat flux (CHF) for each have been made, based on similar physical situations. These systematic comparisons illustrate that at a lower heat flux, the evaporation and pool boiling curves are almost identical due to the similar heat transfer modes, i.e., convection and nucleate boiling. While with further increases in heat flux, the heat transfer performance of the evaporation on micro porous media is generally superior to pool boiling on an identical surface. This shift is believed to be due to the fact that for evaporation on micro porous media, the heat transfer mode is dominated by the film evaporation, while in pool boiling, it is principally the result of fully developed nucleate boiling. It was also observed that the impact of the effective thermal conductivity of the porous coating on pool boiling performance is larger than for evaporation heat transfer on the identical micro porous coated surfaces. In general, the experimental data indicated that the CHF for evaporation heat transfer is much higher than for pool boiling on the same surfaces. The mechanism of CHF for evaporation on porous coated surfaces is believed to be the capillary limit; while for pool boiling the limit is the result of the hydrodynamic instabilities. This difference in mechanisms is clearly demonstrated by the experimental observations, where initially, the dry out process of the porous coated surfaces during evaporation is gradual, while for pool boiling; the entire surface reaches dry out in a very short time. In addition, the sensitivity of the CHF to the thickness of the porous coatings at a constant volumetric porosity and pore size, as well as the various optimal volumetric porosity of the CHF at a given thickness, are clearly the results of the differences induced by the various CHF mechanisms.


Sign in / Sign up

Export Citation Format

Share Document