Subcooled Pool Boiling Experiments on Horizontal Heaters Coated With Carbon Nanotubes

2009 ◽  
Vol 131 (7) ◽  
Author(s):  
V. Sathyamurthi ◽  
H-S. Ahn ◽  
D. Banerjee ◽  
S. C. Lau
Keyword(s):  
Heat Transfer ◽  
Carbon Nanotubes ◽  
Heat Flux ◽  
Pool Boiling ◽  
Type A ◽  
Nucleate Boiling ◽  
Film Boiling ◽  
Test Fluid ◽  
Type B ◽  
Coated Surfaces

Pool boiling experiments were conducted with three horizontal, flat, silicon surfaces, two of which were coated with vertically aligned multiwalled carbon nanotubes (MWCNTs). The two wafers were coated with MWCNT of two different thicknesses: 9 μm (Type-A) and 25 μm (Type-B). Experiments were conducted for the nucleate boiling and film boiling regimes for saturated and subcooled conditions with liquid subcooling of 0–30°C using a dielectric fluorocarbon liquid (PF-5060) as test fluid. The pool boiling heat flux data obtained from the bare silicon test surface were used as a base line for all heat transfer comparisons. Type-B MWCNT coatings enhanced the critical heat flux (CHF) in saturated nucleate boiling by 58%. The heat flux at the Leidenfrost point was enhanced by a maximum of ∼150% (i.e., 2.5 times) at 10°C subcooling. Type-A MWCNT enhanced the CHF in nucleate boiling by as much as 62%. Both Type-A MWCNT and bare silicon test surfaces showed similar heat transfer rates (within the bounds of experimental uncertainty) in film boiling. The Leidenfrost points on the boiling curve for Type-A MWCNT occurred at higher wall superheats. The percentage enhancements in the value of heat flux at the CHF condition decreased with an increase in liquid subcooling. However the enhancement in heat flux at the Leidenfrost points for the nanotube coated surfaces increased with liquid subcooling. Significantly higher bubble nucleation rates were observed for both nanotube coated surfaces.

Subcooled Pool Boiling Studies on Nano-Textured Surfaces

2007 ◽  
Author(s):  
Vijaykumar Sathyamurthi ◽  
Debjyoti Banerjee
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Pool Boiling ◽  
Type A ◽  
Nucleate Boiling ◽  
Test Fluid ◽  
Type B ◽  
Textured Surfaces ◽  
Transfer Enhancement ◽  
Boiling Regime

Heat transfer in subcooled pool boiling on nano-textured surfaces is reported in this study. Silicon wafers coated with Multiwalled Carbon Nanotubes (MWCNT) forests 9 microns (Type-A), and 25 microns (Type-B) in height and 8–15 nm in diameter with a randomized pitch of 16–30 nm, form the test surfaces. The test fluid is a fluoroinert (PF-5060, Manufacturer: 3M Co.) with a boiling point of 56°C. The test rig is of the constant heat flux type. Heat transfer enhancement of approximately 1.3 to 32% is observed in the nucleate boiling regime for Type-A at subcooling levels of 20°C. Type-B CNT shows an enhancement of about 13–30% in the nucleate boiling regime for 20°C subcooling. Digital images acquired during the tests show increased nucleation occurring on surfaces coated with MWCNT. Potential factors that could explain the observed heat transfer enhancement are: the enhanced surface area (nano-fin effect), disruption of the “microlayer” region in nucleate boiling, an increase in the size of cold-spots and the high thermal conductivity of MWCNT.

Pool Boiling Studies on Nano-Textured Surfaces: Impact of High Subcooling

2007 ◽  
Author(s):  
Vijaykumar Sathyamurthi ◽  
Debjyoti Banerjee
Keyword(s):  
Heat Transfer ◽  
Silicon Wafer ◽  
Pool Boiling ◽  
Chemical Vapor ◽  
Type A ◽  
Nucleate Boiling ◽  
Test Fluid ◽  
Type B ◽  
Textured Surfaces ◽  
Carbon Nano Tubes

The effect of surface nano-texturing using Multi-Walled Carbon Nano-Tubes (MWCNT) on pool boiling heat transfer is studied under high subcooling (∼30 °C). Three different substrates were used in this study: a bare silicon wafer (450 μm thick), and two similar silicon wafers coated with 9 μm (Type-A) and 25 μm tall (Type-B) MWCNT. The MWCNT are deposited by Chemical Vapor Deposition (CVD), have diameters ranging between 8–16 nanometers and a randomized center to center pitch ranging between 24–45 nm. PF-5060, a fluorocarbon is used as the test fluid. In the nucleate boiling regime the surface coated with Type-A MWCNT shows a significant enhancement in heat transfer in comparison to the bare silicon wafer and Type-B MWCNT coated wafer. Type-B MWCNT on the silicon substrate results in only a slightly higher heat transfer rate as compared to the bare silicon wafer. The presence of MWCNT seems to disrupt the formation of a stable vapor film thus delaying the onset of film boiling. Based on the experimental results, the following transport mechanisms have been identified for the observed enhancement of pool boiling heat flux on the MWCNT: the enhanced surface area (nano-fin effect), enhanced nucleation, disruption of the “microlayer” region in nucleate boiling, and the high thermal conductivity of MWCNT.

Comprehensive Comparisons Between Evaporation and Pool Boiling on Thin Micro Porous Coated Surfaces

2006 ◽  
Author(s):  
Chen Li ◽  
G. P. Peterson
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Porous Media ◽  
Heated Surface ◽  
Pool Boiling ◽  
Nucleate Boiling ◽  
Evaporation Heat ◽  
Evaporation Heat Transfer ◽  
Coated Surfaces ◽  
Dry Out

The evaporation and pool boiling on micro porous coated surfaces have been shown to provide among the highest heat transfer rates achievable from any type of surfaces. The heat transfer modes in these surfaces, present a number of interesting similarities and also, some fundamental differences, which are the result of the liquid supply methods to the heated surface. For the evaporation from porous coated surfaces, the liquid return to the heated surface is assisted by the capillary pressure at the liquid-vapor interface; while for pool boiling, gravity is the principal driving force that rewets the surface. In order to better understand the physical phenomena that governs the flow behavior of both the liquid and vapor phases, and the heat transfer process inside the porous media, comprehensive comparisons between these return mechanisms and their respective characteristics, and the performance and the critical heat flux (CHF) for each have been made, based on similar physical situations. These systematic comparisons illustrate that at a lower heat flux, the evaporation and pool boiling curves are almost identical due to the similar heat transfer modes, i.e., convection and nucleate boiling. While with further increases in heat flux, the heat transfer performance of the evaporation on micro porous media is generally superior to pool boiling on an identical surface. This shift is believed to be due to the fact that for evaporation on micro porous media, the heat transfer mode is dominated by the film evaporation, while in pool boiling, it is principally the result of fully developed nucleate boiling. It was also observed that the impact of the effective thermal conductivity of the porous coating on pool boiling performance is larger than for evaporation heat transfer on the identical micro porous coated surfaces. In general, the experimental data indicated that the CHF for evaporation heat transfer is much higher than for pool boiling on the same surfaces. The mechanism of CHF for evaporation on porous coated surfaces is believed to be the capillary limit; while for pool boiling the limit is the result of the hydrodynamic instabilities. This difference in mechanisms is clearly demonstrated by the experimental observations, where initially, the dry out process of the porous coated surfaces during evaporation is gradual, while for pool boiling; the entire surface reaches dry out in a very short time. In addition, the sensitivity of the CHF to the thickness of the porous coatings at a constant volumetric porosity and pore size, as well as the various optimal volumetric porosity of the CHF at a given thickness, are clearly the results of the differences induced by the various CHF mechanisms.

Dynamics of Pool Boiling on Plain and Nanotube Coated Silicon Surfaces

2010 ◽  
Author(s):  
Vijaykumar Sathyamurthi ◽  
Debjyoti Banerjee
Keyword(s):  
Heat Flux ◽  
Surface Temperature ◽  
Chaotic Dynamics ◽  
Pool Boiling ◽  
Deterministic Chaos ◽  
Nucleate Boiling ◽  
High Heat ◽  
Heat Fluxes ◽  
Film Boiling ◽  
Test Fluid

Saturated pool boiling experiments are conducted over silicon substrates with and without Multi-walled Carbon Nanotubes (MWCNT) with PF-5060 as the test fluid. Micro-fabricated thin film thermocouples located on the substrate acquire surface temperature fluctuation data at 1 kHz frequency. The high frequency surface temperature data is analyzed for the presence of chaotic dynamics. The shareware code, TISEAN© is used in analysis of the temperature time-series. Results show the presence of low-dimensional deterministic chaos, near Critical Heat Flux (CHF) and in some parts of the Fully Developed Nucleate Boiling (FDNB) regime. Some evidence of chaotic dynamics is also obtained for the film boiling regimes. Singular value decomposition is employed to generate pseudo-phase plots of the attractor. In contrast to previous studies involving multiple nucleation sites, the pseudo-phase plots show the presence of multi-fractal structure at high heat fluxes and in the film boiling regime. An estimate of invariant quantities such as correlation dimensions and Lyapunov exponents reveals the change in attractor geometry with heat flux levels. No significant impact of surface texturing is visible in terms of the invariant quantities.

Pool Boiling Heat Transfer Characteristics of Inclined pHEMA-Coated Surfaces

2017 ◽  
Vol 139 (11) ◽  
Author(s):  
Abdolali Khalili Sadaghiani ◽  
Ahmad Reza Motezakker ◽  
Alsan Volkan Özpınar ◽  
Gözde Özaydın İnce ◽  
Ali Koşar
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Boiling Heat Transfer ◽  
Bubble Dynamics ◽  
Pool Boiling ◽  
Nucleate Boiling ◽  
Surface Orientation ◽  
Maximum Enhancement ◽  
Pool Boiling Heat Transfer ◽  
Coated Surfaces

New requirements for heat exchangers offered pool boiling heat transfer on structured and coated surfaces as one of the promising methods for effective heat removal. In this study, pool boiling experiments were conducted on polyhydroxyethylmethacrylate (pHEMA)-coated surfaces to investigate the effect of surface orientation on bubble dynamics and nucleate boiling heat transfer. pHEMA coatings with thicknesses of 50, 100, and 200 nm were deposited using the initiated chemical deposition (iCVD) method. De-ionized water was used as the working fluid. Experiments were performed on horizontal and inclined surfaces (inclination angles of 10 deg, 30 deg, 50 deg, and 70 deg) under the constant heat flux (ranging from 10 to 80 kW/m2) boundary condition. Obtained results were compared to their plain surface counterparts, and heat transfer enhancements were observed. Accordingly, it was observed that the bubble departure phenomenon was affected by heat flux and wall superheat on bare silicon surfaces, while the supply path of vapor altered the bubble departure process on pHEMA-coated surfaces. Furthermore, the surface orientation played a major role on bubble dynamics and could be considered as a mechanism for fast vapor removal from surfaces. Bubble coalescence and liquid replenishment on coated surfaces had a promising effect on heat transfer coefficient enhancement on coated surfaces. For horizontal surfaces, a maximum enhancement of 25% relative to the bare surface was achieved, while the maximum enhancement was 105% for the inclined coated surface under the optimum condition. iCVD was proven to be a practical method for coating surfaces for boiling heat transfer applications due to the obtained promising results.

Pool Boiling Heat Transfer with Nanotube Arrays Surface on Titanium

2012 ◽  
Vol 550-553 ◽  
pp. 2913-2916 ◽  
Author(s):  
Jin Liang Tao ◽  
Xin Liang Wang ◽  
Pei Hua Shi ◽  
Xiao Ping Shi
Keyword(s):  
Heat Transfer ◽  
Boiling Heat Transfer ◽  
Heat Transfer Performance ◽  
Pool Boiling ◽  
Nucleate Boiling ◽  
Test Fluid ◽  
Porous Coating ◽  
Pool Boiling Heat Transfer ◽  
Nucleate Boiling Heat Transfer ◽  
Boiling Heat Transfer Coefficient

In this paper, a new porous coating was formed directly on the surface of titanium metal via anodic oxidation. And by the SEM, the morphology of the coating, which is composed of well-ordered perpendicular nanotubes, was characterized. Moreover, taking deionized water as the test fluid, a visualization study of the coating on its pool boiling heat transfer performance was made. The results demonstrated that compared with the smooth surface, the nucleate boiling heat transfer coefficient can increase 3 times while the nucleate boiling super heat was reduced 30%.

Boiling Heat Transfer and Critical Heat Flux Enhancement of Upward- and Downward-Facing Heater in Nanofluids

2013 ◽  
Vol 135 (7) ◽  
Author(s):  
Muhamad Zuhairi Sulaiman ◽  
Masahiro Takamura ◽  
Kazuki Nakahashi ◽  
Tomio Okawa
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Critical Heat Flux ◽  
Boiling Heat Transfer ◽  
Pool Boiling ◽  
Nucleate Boiling ◽  
Flux Enhancement ◽  
Optimum Configuration ◽  
Wall Superheat ◽  
Nucleate Boiling Heat Transfer

Boiling heat transfer (BHT) and critical heat flux (CHF) performance were experimentally studied for saturated pool boiling of water-based nanofluids. In present experimental works, copper heaters of 20 mm diameter with titanium-oxide (TiO2) nanocoated surface were produced in pool boiling of nanofluid. Experiments were performed in both upward and downward facing nanofluid coated heater surface. TiO2 nanoparticle was used with concentration ranging from 0.004 until 0.4 kg/m3 and boiling time of tb = 1, 3, 10, 20, 40, and 60 mins. Distilled water was used to observed BHT and CHF performance of different nanofluids boiling time and concentration configurations. Nucleate boiling heat transfer observed to deteriorate in upward facing heater, however; in contrast effect of enhancement for downward. Maximum enhancements of CHF for upward- and downward-facing heater are 2.1 and 1.9 times, respectively. Reduction of mean contact angle demonstrate enhancement on the critical heat flux for both upward-facing and downward-facing heater configuration. However, nucleate boiling heat transfer shows inconsistency in similar concentration with sequence of boiling time. For both downward- and upward-facing nanocoated heater's BHT and CHF, the optimum configuration denotes by C = 400 kg/m3 with tb = 1 min which shows the best increment of boiling curve trend with lowest wall superheat ΔT = 25 K and critical heat flux enhancement of 2.02 times.

Comparison of Droplet Evaporation and Nucleate Boiling Mechanisms on Nanoporous Superhydrophilic Surfaces

2019 ◽  
Author(s):  
Samuel Cabrera ◽  
Van P. Carey
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Performance ◽  
Pool Boiling ◽  
Nucleate Boiling ◽  
Droplet Evaporation ◽  
Transfer Performance ◽  
Nanostructured Surface ◽  
Nanostructured Surfaces ◽  
Droplet Vaporization

Abstract Recent studies have indicated that at slightly superheated surface temperatures, droplet evaporation on a nanoporous superhydrophilic surface exhibits onset of nucleation and nucleate boiling effects similar to pool boiling processes. This paper discusses water droplet evaporation experiments and pool boiling experiments conducted on nanostructured surfaces of a 45° downward facing pyramid copper and aluminum substrate. The nanostructured surfaces were used to conduct both droplet evaporation experiments and pool boiling experiments and thus allow direct comparison of the underlying heat transfer performance and mechanisms for these two different processes. The four surfaces tested were the following: bare copper surface, nanostructured surface on copper, bare aluminum surface, and nanostructured surface on aluminum. Mean heat flux values at varying superheats were obtained through temperature and time measurements. To better understand the heat performance of each surface, the wetting and wicking characteristics of each surface were also tested. Experimental results indicate that many of the mechanisms associated with pool boiling may also play a role in droplet vaporization, and their presence can produce levels of heat transfer performance comparable to, or even higher than, that observed in pool boiling at a comparable wall superheat. The results demonstrate that the nanostructured surface affects onset of nucleate boiling and maximum heat flux in both droplet vaporization and nucleate boiling on these surfaces. The implications of these results for strategies to enhance spray cooling and pool boiling are also discussed.

Determination of Dimensionality of Pool Boiling on a Thin Horizontal Disk Under Subcooled Conditions Using Thin-Film Thermocouples

2008 ◽  
Author(s):  
Vijaykumar Sathyamurthi ◽  
Debjyoti Banerjee
Keyword(s):  
Thin Film ◽  
Heat Flux ◽  
Correlation Dimension ◽  
Pool Boiling ◽  
Nucleate Boiling ◽  
Constant Heat Flux ◽  
Film Boiling ◽  
Steady State Condition ◽  
Experimental Apparatus ◽  
Thin Film Thermocouples

Subcooled pool boiling experiments are conducted at subcooling levels of 10 °C on a thin silicon disk (∼ 400μm thickn, 3 – inch diameter) with in situ micro-machined K-type thin film thermocouples (TFT) using a perfluorocarbon liquid refrigerant (PF-5060) with a boiling point of 56 °C. The experimental apparatus is of constant heat flux type. Surface temperature (from TFT) and heat flux data is obtained at each steady state condition to generate the pool boiling curve. The time – delay embedding technique is used to re-construct higher dimensional vectors with the optimal delay being estimated from the first minimum of mutual information. The correlation dimension measure is then estimated from the delay re – constructed phase space vectors. In this preliminary study correlation dimension measures are seen to vary from ∼ 12 in nucleate boiling, to ∼ 7 – 9 near Critical Heat Flux (CHF) condition, and ∼ 7 – 8 in film boiling. The results suggest that the attractors underlying thermal transport mechanisms in nucleate boiling are affected by a greater number of parameters than that at CHF. The dimension of the attractor is reduced further in the film boiling regime.

Sign in / Sign up

Export Citation Format

Share Document