Identifying the Cyber-Incidents in Additive Manufacturing Systems via Multimedia Signals

Author(s):  
Wei Yang ◽  
Jialei Chen ◽  
Kamran Paynabar ◽  
Chuck Zhang

Abstract Additive Manufacturing (AM) is an emerging manufacturing technology that plays a growing role in both industrial and consumer settings. However, security concerns of the AM have been raised among researchers. In this paper, we present an online detection mechanism for the malicious attempts on AM system, which taps into both audios and videos collected during the actual printing process. For audio signals, we propose to monitor the characteristics or patterns in the spectrogram via the Wasserstain metric. For video signals, we present a path reconstruction method which effectively monitors the motion of the printer extruder. We then show the effectiveness of our methods in a case study using Ender 3D printer, where the cyber-incidence of modifying the internal fill density can be easily identified in an online manner.

2021 ◽  
Vol 1 ◽  
pp. 2127-2136
Author(s):  
Olivia Borgue ◽  
John Stavridis ◽  
Tomas Vannucci ◽  
Panagiotis Stavropoulos ◽  
Harry Bikas ◽  
...  

AbstractAdditive manufacturing (AM) is a versatile technology that could add flexibility in manufacturing processes, whether implemented alone or along other technologies. This technology enables on-demand production and decentralized production networks, as production facilities can be located around the world to manufacture products closer to the final consumer (decentralized manufacturing). However, the wide adoption of additive manufacturing technologies is hindered by the lack of experience on its implementation, the lack of repeatability among different manufacturers and a lack of integrated production systems. The later, hinders the traceability and quality assurance of printed components and limits the understanding and data generation of the AM processes and parameters. In this article, a design strategy is proposed to integrate the different phases of the development process into a model-based design platform for decentralized manufacturing. This platform is aimed at facilitating data traceability and product repeatability among different AM machines. The strategy is illustrated with a case study where a car steering knuckle is manufactured in three different facilities in Sweden and Italy.


Materials ◽  
2019 ◽  
Vol 12 (6) ◽  
pp. 995 ◽  
Author(s):  
Razvan Udroiu ◽  
Ion Braga ◽  
Anisor Nedelcu

The performance characterization of the manufacturing processes for additive manufacturing (AM) systems is a significant task for their standardization and implementation in the industry. Also, there is a large diversity of materials used in different AM processes. In the present paper, a methodology is proposed to evaluate, in different directions, the performance of an AM process and material characterization in terms of surface quality. This methodology consists of eight steps, based on a new surface inspection artifact and basic artifact orientations. The proposed artifact with several design configurations fits different AM systems sizes and meets the needs of customers. The effects of main factors on the surface roughness of up-facing platens of the artifacts are investigated using the statistical design of experiments. The proposed methodology is validated by a case study focused on PolyJet material jetting technology. Samples are manufactured of photopolymer resins and post-processed. Three factors (i.e., artifact orientation, platen orientation, and finish type) are considered for the investigation. The case study results show that the platen orientation, finish type, and their interaction have a significant influence on the surface roughness (Ra). The best Ra roughness results were obtained for the glossy finish type in the range of 0.5–4 μm.


2020 ◽  
Vol 1 ◽  
pp. 817-826
Author(s):  
O. Borgue ◽  
F. Valjak ◽  
M. Panarotto ◽  
O. Isaksson

AbstractFunction and constraints modelling are implemented to design two gridded ion thrusters for additive manufacturing (AM). One concept takes advantage of AM design freedom, disregarding AM limitations and is not feasible. The other concept considers AM limitations and is manufacturable and feasible. Constraints modelling highlights AM capabilities that can be improved, showing where future investment is needed. Constraints representation can also support the creation of technology development roadmaps able to identify areas of AM technologies that must be improved.


Author(s):  
Erwin Rauch ◽  
Marco Unterhofer ◽  
Wasawat Nakkiew ◽  
Adirek Baisukhan ◽  
Dominik T. Matt

Production companies are forced to react quickly to increasing individualisation, a trend towards on-demand production and shorter delivery times. The key to deal with the new challenges is the ability to change to low volume production of customised artefacts. New manufacturing strategies and technologies are necessary to meet these specific requirements. The transition from traditional or centralised manufacturing systems to decentralised and distributed manufacturing systems shows a possible way to achieve local on-demand production and customisation of products. To enable economic low volume production, the implementation of additive manufacturing as manufacturing technology is becoming an interesting option for many manufacturing companies like small and medium-sized enterprises. In this work, the authors define key validation criteria for the assessment of the potential of additive manufacturing. Based on these criteria and the NACE classification of industrial sectors, the research team identifies potential industry sectors for additive manufacturing. Using statistical data from EUROSTAT database, the research team finally quantifies the potential of additive manufacturing in European SMEs.


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