Main Surface Crack Propagation and Crack Initiation and Propagation on Counter Plain Surface Under Cyclic Bending

Author(s):  
Jin’ichiro Gotoh ◽  
Saburo Usami ◽  
Hiroshi Morita

Cyclic bending is a dominant loading mode in structures sustaining thermal loads. Under cyclic bending loads, a crack also initiates and propagates on the counter surface while the main crack grows. And then, these cracks meet and penetrate the thickness of the component. Numerical analysis was performed for the evaluation of the main elliptical crack propagation and crack initiation and propagation at the counter surface under cyclic out-of-plane bending. An inelastic three-dimensional finite element analysis took crack opening and closure into account. When the front surface is in tension, the main crack opens and the compressive strain on the counter surface increases. Thus, deeper the main crack, larger the total strain range on the counter surface and this stimulates crack initiation on the counter surface. As the main crack propagates, the J-integral range at the deepest point decreases for deeper than 40 % of the plate thickness, and the crack grows slower. On the other hand, the J-integral range of the counter surface crack increase rapidly and crack propagation rate of the counter crack becomes larger than that of the main crack. Both the cracks on front and counter surfaces meet near 2/3 of the plate thickness of the component. The calculated crack propagation rates in both longitudinal and depth directions of the main and the counter surface cracks based on the J-integral ranges are close to the experimental ones.

Author(s):  
Jun He ◽  
Shuling Huang ◽  
Xiuli Ding ◽  
Yuting Zhang ◽  
Dengxue Liu

Crack initiation and propagation are the two key issues of concern in the geotechnical engineering. In this study, the numerical manifold method (NMM) is applied to simulate crack propagation and the topology update of the NMM for multiple crack propagation is studied. The crack-tip asymptotic interpolation function is incorporated into the NMM to increase the accuracy of the crack-tip stress field. In addition, the Mohr-Coulomb criterion with tensile cut off is adopted to be the crack propagation criterion to judge the direction of crack initiation and propagation. Then a crack tip searching method is developed to automatically update the position of the crack tips. The inapplicability of the original loop search method in the NMM is also illustrated and a novel loop search method based on manifold elements is developed for physical loop updating. Moreover, methods for the manifold element updating and physical cover updating are provided. Based on the above study, the developed numerical method is capable to simulate multiple crack propagation. At last, typical rock rupture problems are numerically simulated to manifest the effectiveness of the developed numerical method.


Author(s):  
Zeeshan Anjum ◽  
Masood Shah ◽  
Hassan Elahi ◽  
Mushtaq Khan ◽  
Mohammad Mujahid ◽  
...  

The interaction of mechanical components experiencing relative movements and cyclic loads in a corrosive environment is known as fretting corrosion or tribocorrosion. In the current work, the mechanism of crack initiation and propagation in dovetail slots of Ti6Al4V samples (in contact with carbide rods) under fretting corrosion conditions was investigated. A newly developed test rig installed on a universal testing machine was used to conduct tests at 20 Hz frequency under 5 and 7.5 kN fretting loads. Tests were conducted at room temperature in 3.5% NaCl and phosphate-buffered saline solutions. Crack propagation in all samples was examined by a metallurgical microscope, and the detailed analysis of fractured samples was carried out by a scanning electron microscope. In comparison to dry conditions, early crack initiation and faster crack propagation were observed in salt and physiological solution environments. Colored spots and large amounts of chlorine, sodium, and oxygen were found around cracks, and plastically deformed regions in the 3.5% NaCl environment provided the evidence of a corrosive attack. Large amounts of oxygen, phosphorous, chlorine, potassium, and sodium were detected in the phosphate-buffered saline environment.


Author(s):  
Robert F. Handschuh ◽  
Timothy L. Krantz ◽  
Bradley A. Lerch ◽  
Christopher S. Burke

An investigation of the low-cycle bending fatigue of spur gears made from AISI 9310 gear steel was completed. Tests were conducted using the single-tooth bending method to achieve crack initiation and propagation. Tests were conducted on spur gears in a fatigue test machine using a dedicated gear test fixture. Test loads were applied at the highest point of single tooth contact. Gear bending stresses for a given testing load were calculated using a linear-elastic finite element model. Test data were accumulated from 1/4 cycle to several thousand cycles depending on the test stress level. The relationship of stress and cycles for crack initiation was found to be semi-logarithmic. The relationship of stress and cycles for crack propagation was found to be linear. For the range of loads investigated, the crack propagation phase is related to the level of load being applied. Very high loads have comparable crack initiation and propagation times whereas lower loads can have a much smaller number of cycles for crack propagation cycles as compared to crack initiation.


2021 ◽  
Vol 2021 ◽  
pp. 1-12
Author(s):  
Jianning Wang ◽  
Weitao Liu ◽  
Jianjun Shen

To study the fracture characteristics and the permeability change law of the cracked specimens during the complete stress-strain process, a mechanical model was constructed, from which different types of crack initiation angles were obtained. The crack inclination angles under uniaxial compression, confining compression, and confining tension, and the influence of confining pressure and pore water pressure on the crack propagation and permeability of rock mass were investigated and simulated with RFPA-Flow software using prefabricated crack models with crack initiation angles of 30°, 45°, and 60°. Furthermore, the formation mechanism of inrush channel from floor was qualitatively analyzed. The results indicated that the theoretical initiation angles of wing cracks, secondary coplanar cracks, and secondary inclined antiwing cracks were found to be 70.53°, 0°, and 123.8°, which were consistent with the simulation results. The crack propagation was mainly concentrated at the postpeak stage of the complete stress-strain curve, causing the peak of seepage velocity to lag behind the stress peak. For the case with a constant confining pressure, the rate of crack initiation and propagation to final failure was positively correlated with the internal pore pressure. For the case with a constant water pressure, the speed of crack initiation and propagation to final failure decreased first and then increased as the confining pressure increased. In addition, the longitudinal propagation of wing cracks and the increase in permeability were prone to occur in the low confining pressure zone, which induced the formation of water inrush channels. The research result provides an improved understanding for predicting and preventing water inrush disasters.


2007 ◽  
Vol 353-358 ◽  
pp. 2329-2332
Author(s):  
Xing Dong Zhao ◽  
Yuan Hui Li ◽  
Rui Fu Yuan

AE technique is proved a efficient tool for real-time monitoring of the crack initiation and propagation during rock failure process under uniaxial compression condition. In this paper, An AE system was employed to investigate the crack propagation and failure modes of three groups of granite specimens (80mm×100mm×170mm) with the same pre-existing crack. The AE sensors can be surface mounted. By using a Geiger location algorithm, AE event location can be determined by time-of-arrival times. The propagation velocities of p-wave or s-wave of granite samples were measured. Experiments on pre-existing crack propagation of granite samples were carried out on the press machine. From the testing result, failure mode of three kinds of granite samples was mainly shear failure, while the secondary crack propagated slowly and could not influence the failure mode of granite sample. By surveying the relation of accumulative AE events and stress-strain curve, AE activity represents different characters with stress-strain changing during the total loading process, microcracking contributing to fracture propagation with strain corrosion. AE location result reflected crack initiation and propagation, which is of great importance in studying rock instability and predicting rock failure mode.


2011 ◽  
Vol 460-461 ◽  
pp. 698-703 ◽  
Author(s):  
Sang Luo ◽  
Zhen Dong Qian ◽  
Chun Chen

Crack is one of the major distresses in asphalt pavement. Although epoxy asphalt concrete demonstrates higher distress resistant ability than traditional asphalt concrete, crack initiation and propagation is also inevitable due to traffic and environmental impact. Among the three typical crack modes, the Mode I crack usually appears in epoxy asphalt concrete pavement. In this paper, the model of crack propagation in epoxy asphalt concrete pavement is proposed and simulated through finite element method in conjunction with virtual crack extension approach. The eight-node singularity element was used at the crack-tip. And the node shift/release technique is adopted for modeling propagation of the crack tip. Results show that J-integral is path-independent due to the small plastic zone around the crack tip and suitable to evaluate the fracture behavior for epoxy asphalt concrete pavement. Two inflexions on the curve of J-integral vs. crack length indicate that epoxy asphalt concrete pavement have three phases in crack initiation and propagation: crack initiation, stable crack propagation and unstable crack propagation. Finally, the equation describing the relationship between J-integral and displacement is provided in this paper.


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