Crack Sizing of Deep Cracks in Eddy Current Testing Using 3D Electromagnetic Field Analysis

Author(s):  
Toshiyuki Takagi ◽  
Tetsuya Uchimoto ◽  
Hisashi Endo

A computer-aided approach of the eddy current testing (ECT) is described to detect and to size up deep cracks in thick metal structures. A 3D eddy current field analysis based on the finite elements performs designing ECT probes and evaluating the size of crack depth quantitatively. An exhaustive study on the ECT probe specification gives the optimal design of coil elements and their combination. The experimental verification shows that the developed ECT probe employing double exciting coils is capable of detecting crack depth over 10mm from the inspection surfaces. The depth of cracks is quantitatively evaluated from the measured ECT signals with the help of numerical calculation. The results of evaluation profile the crack shapes with fairly high accuracy, supporting our approach.


Author(s):  
Chenkai Yang ◽  
Jiuhao Ge ◽  
Baowang Hu

To reduce the time of simulation for rotating Eddy current testing (RECT) technique, a simplified model without modeling probe was proposed previously. However, the applicability of the simplified simulation model was unknown. In this paper, the applicability of the simplified model for the RECT technique was investigated. The application condition of the simplified model was provided by comparing it with the results of the traditional simulation model. The simplified model was suitable for the study of cracks shorter than 70% size of the uniform Eddy current induced by the probe in a traditional model or experiment. The experiment was conducted to validate the simplified model. Moreover, using the simplified model, the effects of crack depth, orientation, and exciting frequency were studied. The deeper the crack depth was, the greater peak value of [Formula: see text] signal was. The crack angle was linear with the phase of signal. The exciting frequency affected the amplitude and phase of the signal at the same time.



Author(s):  
Mingyang Lu ◽  
Xiaobai Meng ◽  
Ruochen Huang ◽  
Liming Chen ◽  
Anthony Peyton ◽  
...  

Eddy current testing can be used to interrogate steels but it is hampered by the lift-off distance of the sensor. Previously, the lift-off point of intersection (LOI) feature has been found for the pulsed eddy current (PEC) testing. In this paper, a lift-off invariant inductance (LII) feature is proposed for the multi-frequency eddy current (MEC) testing, which merely targets the ferromagnetic steels. That is, at a certain working frequency, the measured inductance signal is found nearly immune to the lift-off distance of the sensor. Such working frequency and inductance are termed as the lift-off invariant frequency (LIF) and LII. Through simulations and experimental measurements of different steels under the multi-frequency manner, the LII has been verified to be merely related to the sensor parameters and independent of different steels. By referring to the LIF of the test piece and using an iterative inverse solver, one of the steel properties (either the electrical conductivity or magnetic permeability) can be reconstructed with a high accuracy.







2020 ◽  
Vol 64 (1-4) ◽  
pp. 721-728
Author(s):  
Li Wang ◽  
Zhenmao Chen

In the nondestructive evaluation for components of key equipment, sizing of natural crack is important in order to guarantee both the safety and efficient operation for large mechanical systems. Natural cracks have complex boundary and there may be electric current flowing through crack faces. If a simple model of artificial notch is used to simulate it, errors often occur in crack depth reconstruction from eddy current testing (ECT) signals. However, if a complex crack conductivity model is used, quantitative evaluation of natural crack will be transformed into a multivariable nonlinear optimization problem and the solution is difficult. In this paper, based on the relationship between crack parameters and features of multi-frequency ECT signals, a multi-output support vector regression algorithm using domain decomposition for parameters was proposed. The algorithm realized the quantitative evaluation of multiple parameters of crack in turn. Numerical examples with simulated and measured ECT signals were presented to verify the efficiency of the proposed strategy.



Author(s):  
Mingyang Lu ◽  
Xiaobai Meng ◽  
Ruochen Huang ◽  
Liming Chen ◽  
Anthony Peyton ◽  
...  

Eddy current testing can be used to interrogate steels but it is hampered by the lift-off distance of the sensor. Previously, the lift-off point of intersection (LOI) feature has been found for the pulsed eddy current (PEC) testing. In this paper, a lift-off invariant inductance (LII) feature is proposed for the multi-frequency eddy current (MEC) testing, which merely targets the ferromagnetic steels. That is, at a certain working frequency, the measured inductance signal is found nearly immune to the lift-off distance of the sensor. Such working frequency and inductance are termed as the lift-off invariant frequency (LIF) and LII. Through simulations and experimental measurements of different steels under the multi-frequency manner, the LII has been verified to be merely related to the sensor parameters and independent of different steels. By referring to the LIF of the test piece and using an iterative inverse solver, one of the steel properties (either the electrical conductivity or magnetic permeability) can be reconstructed with a high accuracy.



2020 ◽  
Vol 64 (1-4) ◽  
pp. 47-55
Author(s):  
Takuma Tomizawa ◽  
Haicheng Song ◽  
Noritaka Yusa

This study proposes a probability of detection (POD) model to quantitatively evaluate the capability of eddy current testing to detect flaws on the inner surface of pressure vessels cladded by stainless steel and in the presence of high noise level. Welded plate samples with drill holes were prepared to simulate corrosion that typically appears on the inner surface of large-scale pressure vessels. The signals generated by the drill holes and the noise caused by the weld were examined using eddy current testing. A hit/miss-based POD model with multiple flaw parameters and multiple signal features was proposed to analyze the measured signals. It is shown that the proposed model is able to more reasonably characterize the detectability of eddy current signals compared to conventional models that consider a single signal feature.



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