A Multistage Creep Damage Constitutive Model for Isotropic and Transversely-Isotropic Materials With Elastic Damage

Author(s):  
Calvin M. Stewart ◽  
Ali P. Gordon

In the pressure vessel and piping and power industries, creep deformation has continued to be an important design consideration. Directionally-solidified components have become commonplace. Creep deformation and damage is a common source of component failure. A considerable effort has gone into the study and development of constitutive models to account for such behavior. Creep deformation can be separated into three distinct regimes: primary, secondary, and tertiary. Most creep damage constitutive models are designed to model only one or two of these regimes. In this paper, a multistage creep damage constitutive model is developed and designed to model all three regimes of creep for isotropic materials. A rupture and critical damage prediction method follows. This constitutive model is then extended for transversely-isotropic materials. In all cases, the influence of creep damage on general elasticity (elastic damage) is included. Methods to determine material constants from experimental data are detailed. Finally, the isotropic material model is exercised on tough pitch copper tube and the anisotropic model on a Ni-base superalloy.

2012 ◽  
Vol 134 (4) ◽  
Author(s):  
Calvin M. Stewart ◽  
Ali P. Gordon

In the pressure vessel and piping and power industries, creep deformation has continued to be an important design consideration. Directionally solidified components have become commonplace. Creep deformation and damage is a common source of component failure. A considerable effort has gone into the study and development of constitutive models to account for such behavior. Creep deformation can be separated into three distinct regimes: primary, secondary, and tertiary. Most creep damage constitutive models are designed to model only one or two of these regimes. In this paper, a multistage creep damage constitutive model is developed and designed to model all three regimes of creep for isotropic materials. A rupture and critical damage prediction method follows. This constitutive model is then extended for transversely isotropic materials. In all cases, the influence of creep damage on general elasticity (elastic damage) is included. Methods to determine material constants from experimental data are detailed. Finally, the isotropic material model is exercised on tough pitch copper tube and the anisotropic model on a Ni-based superalloy.


Author(s):  
Md Abir Hossain ◽  
Robert Mach ◽  
Jacob Pellicotte ◽  
Calvin M. Stewart

Abstract In conventional creep testing (CCT) a specimen is subject to constant load and temperature for a long-duration until creep rupture occurs. Conventional testing can be costly when considering the number of experiments needed to characterize the creep response of a material over a range of stress and temperature. To predict long-term creep-rupture properties, the time-temperature-stress superposition principle (TTSSP) approach has been employed where stress and/or temperature is applied at an elevated level; the result of which are extrapolated down to low stress and/or temperature conditions. These methods have been successful in predicting minimum-creep-strain-rate (MCSR) and stress-rupture (SR) but suffer from an inability to predict the creep deformation curve or account for changes in deformation mechanisms or aging that occurs at long-duration. An accelerated technique, termed the Stepped isostress method (SSM) allows the accelerated testing of materials to determine their creep deformation response. Unlike TTSSP tests, the SSM test employs a single specimen where the stress is periodically step increased until rupture. The SSM creep deformation curve is processed (time and strain shifted) to produce an accelerated creep deformation curve that represent the creep deformation curve at the initial stress level in SSM. A processing procedure for metals has yet to be developed. The research objective of this study is to develop a processing procedure for SSM test data using a creep-damage constitutive model. Triplicate SSM tests were conducted on Ni-based superalloy Inconel 718 at 650°C with stress being periodically increased until rupture. Triplicate CCT tests were conducted at the initial stress level of the SSM tests. The Sine-hyperbolic (Sinh) creep-damage model was employed in this study. The Sinh creep-damage constitutive model is based on coupled creep strain rate and damage evolution equations; where both rates are dependent on the current state of damage. Calibration is two-step: analytical and numerical optimization. Each stepped creep deformation curve is tackled quasi-analytically to determine MCSR and SR related material constants and accumulated damage. The damage accumulated at the end of each step was then passed onto subsequent steps to calibrate the MCSR, rupture prediction, and damage evolution. Numerical optimization was applied to optimize model constants involved in the creep strain constitutive equations in order to generate best-fitted Sinh creep deformation curves. The Sinh model predictions were compared to the SSM and CCT data. The Sinh model satisfactorily predicts the SSM data and thus the calibrated material constants provides a good estimate of rupture found in the CCT data. Calibration using SSM data reduces the number of tests needed to calibrate a model; significantly reducing costs. A single SSM test replaces numerous creep tests at different stresses.


Author(s):  
Calvin M. Stewart ◽  
Ali P. Gordon

The classic Kachanov-Rabotnov isotropic creep damage constitutive model has been used in many situations to predict the creep deformation of high temperature components. Typically, the secondary creep behavior is determined by analytical methods; however, the tertiary creep damage constants are found using a mixture of trial and error and numerical optimization. These methods require substantial hand calculations and computational time to determine the tertiary creep damage constants. In this paper, a novel analytical method is developed to determine the tertiary creep damage constants. Comparisons between numerical optimized constants and those found using the analytical method are given for a Ni-based superalloy. Creep deformation, damage evolution, and rupture time predictions are compared. A detailed discussion of the analytical method is given.


2021 ◽  
Vol 153 ◽  
pp. 103665
Author(s):  
K. Du ◽  
L. Cheng ◽  
J.F. Barthélémy ◽  
I. Sevostianov ◽  
A. Giraud ◽  
...  

2013 ◽  
Vol 67 ◽  
pp. 240-253 ◽  
Author(s):  
Chien-Yu Chen ◽  
Yang-Feng Tseng ◽  
Li-Ming Chu ◽  
Wang-Long Li

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