MIDAS: a framework for integrated design and manufacturing process

Author(s):  
Moon Jung Chung ◽  
Patrick Kwon ◽  
Brian Pentland
2018 ◽  
Author(s):  
Pablo M. N. Araujo ◽  
Thiago R. Costa ◽  
Eduardo C. Silva

2021 ◽  
Author(s):  
Douglas L. Van Bossuyt ◽  
Ryan M. Arlitt

Abstract We introduce a method to help protect against and mitigate possible consequences of major regional and global events that can disrupt a system design and manufacturing process. The method is intended to be used during the conceptual phase of system design when functional models have been developed and component solutions are being chosen. Disruptive events such as plane crashes killing many engineers from one company traveling together, disease outbreaks killing or temporarily disabling many people associated with one industrial sector who travel to the same conference regularly, geopolitical events that impose tariffs or complete cessation of trade with a country that supplies a critical component, and many other similar physical and virtual events can significantly delay or disrupt a system design process. By comparing alternative embodiment, component, and low-level functional solutions, solutions can be identified that better pass the bus factor where no one disruptive event will cause a major delay or disruption to a system design and manufacturing process. We present a simplified case study of a renewable energy generation and storage system intended for residential use to demonstrate the method. While some challenges to immediate adoption by practitioners exist, we believe the method has the potential to significantly improve system design processes so that systems are designed, manufactured, and delivered on schedule and on budget from the perspective of significant disruptive events to design and manufacturing.


1999 ◽  
Author(s):  
Chang-Xue (Jack) Feng ◽  
Ravi Balusu

Abstract Tolerance design bridges design and manufacturing. Concurrent design of tolerances and manufacturing processes may ensure the manufacturability, reduce the manufacturing and other related costs, decrease the number of fraction nonconforming (or defective rate), and shorten the production lead time. Since process capability indices relate tolerance specifications to manufacturing process capabilities, it is quite natural to apply them to concurrent design of tolerances and processes. As process shifts often exist in a manufacturing process, using Cp does not yield a good estimation of fraction nonconforming. Index Cpk does not precisely measure process shift either, but Cpm does. Therefore, this research compares the applications of Cp, Cpk and Cpm based on a numerical example of non-linear mechanical tolerance synthesis. In addition, the Taguchi quality loss function is used together with the manufacturing cost as the objective function.


Author(s):  
BP Gautham ◽  
Nagesh Kulkarni ◽  
Danish Khan ◽  
Pramod Zagade ◽  
Sreedhar Reddy ◽  
...  

2019 ◽  
Vol 11 (9) ◽  
pp. 168781401987832
Author(s):  
Yanmei Meng ◽  
Hao Chen ◽  
Yuan Liang ◽  
Johnny Qin ◽  
Qinchuan Zhao ◽  
...  

Aiming at the complex structure and high manufacturing process requirements of traditional knotter, this article proposes a new rope knotting method. Based on the knotting method, a knotter is designed to use a new mechanism which is made up of two new incomplete gear mechanisms to drive rope clamping mechanism and rope hooking and griping mechanism. First, a kinematic cycle diagram of the knotter is determined, and the structures of each key mechanism are designed. Then, a virtual prototype of the knotter is established by Unigraphics and imported into Automated Dynamic Analysis of Mechanical Systems to analyze the kinematic of each key mechanism. The success rate is 98.4% through 500 physical tests on the physical model of the knotter. The results indicate that the knotting method is reliable. The knotter can meet the requirements of structure, posture, and coordination during knotting process. The new knotter has no separate mechanism for cutting rope and tripping out of the rope buckle. Therefore, the structure is simplified and reduces the design and manufacturing difficulties. Furthermore, the new incomplete gear mechanism solves the problem that in the conventional incomplete gear mechanism, the driven gear can swing at a large angle or even cannot be locked in the case when the locking arc of the passive gear is too short.


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