High-resolution dynamic three-dimensional profilomety based on a combination of stereovision and color-encoded digital fringe projection

Author(s):  
Dong Li ◽  
Jindong Tian
2020 ◽  
Vol 20 (3) ◽  
pp. 139-144
Author(s):  
Cheng-Yang Liu ◽  
Tzu-Ping Yen ◽  
Chien-Wen Chen

AbstractThe three-dimensional (3-D) micro-scale surface imaging system based on the digital fringe projection technique for the assessments of microfiber and metric screw is presented in this paper. The proposed system comprises a digital light processing (DLP) projector, a set of optical lenses, a microscope, and a charge coupled device (CCD). The digital seven-step fringe patterns from the DLP projector pass through a set of optical lenses before being focused on the target surface. A set of optical lenses is designed for adjustment and size coupling of fringe patterns. A high-resolution CCD camera is employed to picture these distorted fringe patterns. The wrapped phase map is calculated by seven-step phase-shifting calculation from these distorted fringe patterns. The unwrapping calculation with quality guided path is introduced to compute the absolute phase values. The dimensional calibration methods are used to acquire the transformation between real 3-D shape and the absolute phase value. The capability of complex surface measurement for our system is demonstrated by using ISO standard screw M1.6. The experimental results for microfiber with 3 μm diameter indicate that the spatial and vertical resolutions can reach about 3 μm in our system. The proposed system provides a fast digital imaging system to examine the surface features with high-resolution for automatic optical inspection industry.


2005 ◽  
Vol 295-296 ◽  
pp. 471-476
Author(s):  
Liang Chia Chen ◽  
S.H. Tsai ◽  
Kuang Chao Fan

The development of a three-dimensional surface profilometer using digital fringe projection technology and phase-shifting principle is presented. Accurate and high-speed three-dimensional profile measurement plays a key role in determining the success of process automation and productivity. By integrating a digital micromirror device (DMD) with the developed system, exclusive advantages in projecting flexible and accurate structured-light patterns onto the object surface to be measured can be obtained. Furthermore, the developed system consists of a specially designed micro-projecting optical unit for generating flexibly optimal structured-light to accommodate requirements in terms of measurement range and resolution. Its wide angle image detection design also improves measurement resolution for detecting deformed fringe patterns. This resolves the problem in capturing effective deformed fringe patterns for phase shifting, especially when a coaxial optical layout of a stereomicroscope is employed. Experimental results verified that the maximum error was within a reasonable range of the measured depth. The developed system and the method can provide a useful and effective tool for 3D full field surface measurement ranging from µm up to cm scale.


2011 ◽  
Vol 188 ◽  
pp. 258-262
Author(s):  
Wan Tao He ◽  
Xiang Lin Meng ◽  
Yan Yan Guo ◽  
Can Zhao

As technology development, projected digital fringe pattern is widely used in measuring three- dimensional (3D) shape, even in the presence of surface discontinuities. This paper investigates the reliability and accuracy of two multi-frequency phase unwrapping algorithms by experimental means. The first, which unwraps through a sequence of phase maps produced with exponentially change in spatial frequency with time, is found to be less robust and accuracy than the second, which only use three different frequency to beat new frequency for unwrapping the phase. Through experiment, the best frequency, adjacent ratio for the first method and frequency difference for the second method are proposed for the high efficiency and accuracy measurement.


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