FAILURE MODE AND FAULT TREE ANALYSIS FOR SEA AND ESTUARY DIKES

Author(s):  
Andreas Kortenhaus ◽  
Hocine Oumeraci ◽  
Roland Weissmann ◽  
Werner Richwien
2020 ◽  
Vol 2 (1) ◽  
pp. 48
Author(s):  
Sofian Bastuti

PT. Berkah Mirza Insani yang bergerak dibidang pengolahan gas alam menjadi Compressed Natural Gas (CNG) dalam setiap pekerjaan nya selalu mengutamakan Keselamatan dan Kesehatan Kerja (K3) . Penelitian ini mengaplikasikan metode Failure Mode and Effect Analysis (FMEA) didapat RPN tertinggi atau di divisi produksi yang mencakup 8 pekerjaan adalah pada Proses dan langkah pensupplyan CNG ke costumer (operasional PRS) dengan nilai severity 5, occurence 3, detection 4 dan RPN 60. Sedangkan Fault Tree Analysis (FTA) didapat faktor penyebab tingkat risiko tertinggi yaitu Proses dan langkah pensupplyan CNG ke costumer (operasional PRS) saat unloading dan operasional CNG dengan potensi bahaya ledakan Pressure Regulator System (PRS).


2018 ◽  
Vol 218 ◽  
pp. 04006
Author(s):  
Natalia Hartono ◽  
Andry M Panjaitan ◽  
Abram Noel

Nowadays, shoes are not just a casual footwear. Certain shoes can tell the social class of a person. The increase of shoe prices and social status of wearing expensive shoes became a trigger for the development of shoe laundry services. There were a service quality problems in a shoe laundry in Tangerang, Indonesia. Several methods to improve service quality was studied and it is decided to propose a new model, which is integration model of Service Blueprint, Failure Mode and Effect Analysis (FMEA) and Fault Tree Analysis (FTA). The research starts with identifying the problem with observation and interview, then build Service Blueprint. Based on the fail point that has been identified in Service Blueprint, the FMEA used to find which process is the most dominant cause of failure and the most urgent for improvement. The next step is using FTA to find the root cause of the failure of the dominant cause. After analyzing the FTA, the improvement was proposed and implemented. Service failure before and after implementation was compared to see the improvements. There are 6 suggestion and implemented. After the implementation, the error in each process was measured and it is found a decrease in error in each process.


2015 ◽  
Vol 42 (5) ◽  
pp. 2449-2461 ◽  
Author(s):  
Ryan P. Manger ◽  
Adam B. Paxton ◽  
Todd Pawlicki ◽  
Gwe-Ya Kim

Author(s):  
Yanuar Alfianto

<p align="center">PT. Garuda Metalindo, which is engaged in the manufacturing industry, is currently experiencing a product failure of 2.5% in the production process and this exceeds the failure tolerance set by the company, which amounts to 10 units of 1000 units per process function or about 1% in the production process. Failure tolerance that exceeds the limit so that improvements need to be made to reduce the number of product defects in each production process. This study uses Fault Tree Analysis (FTA) to identify the causes of product defects based on the current production process, the next stage using Failure Mode and Effect Analysis (FMEA) to identify potential failures, modes, potential effects of failure, causes of failure, detection modes, and determine the rating against severity, occurrence, and detection on the risk priority number in the production process. Based on the results of the assessment on the RPN, a cold forming process with a score of 576, surface finishing with a score of 512 was obtained, machining 1 with a score of 441, and machining 2 with a score of 392. Proposed improvements for cold forming defects by monitoring and making checking tools (jigs), defect surface finishing by supervising and making product shelves, machining defects 1 with product inspection and making tools for checking (jig), and replacement of drill bit types, machining defects 2 with lamp and insert replacement and periodic inspection. By applying these proposals it is expected to reduce the level of product disability.</p>


2013 ◽  
Vol 633 ◽  
pp. 312-321 ◽  
Author(s):  
Gradimir Ivanović ◽  
Radivoje Mitrovic ◽  
Dragan Jovanovic

Transport of ground and coal at the surface coal dig in Kostolac, Serbia, is done using transportation belts (3 - 5 kilometres in length) using the systems of BTR (Bagger-Transporter-Remover) and BTM (Bagger-Transporter-Mill). The transporter belt during circular movement is suspended on carry-rollers (during transport of weight) and on support-rollers (without weight). Two or three carry-rollers, or three support-rollers make a garland. Garlands (5 carry and 3 supporting) are built into a section and they enable the movement of belt over them. The number of sections depends on the transportation system length. Reliability of these systems is governed by the reliability of the carry and support rollers. In order to determine the reliability of the BTR and BTM systems, reliability analysis of both carry and support rollers was performed using the method of Fault Tree Analysis (FTA) and Reliability Block Diagrams (RBD). In this paper the assessment of roller reliability is described using the FTA method with failure elements. The reliability function was determined on the basis of the RBD in the case where all of the constructive elements of the rollers are in operation the complex relationship, and when some of the elements are in failure mode the quasi-complex relationship.


2020 ◽  
Vol 1 (1) ◽  
pp. 31-44
Author(s):  
Iskandar Zulkarnaen ◽  
Daonil ◽  
Akbar Supriadi

ABSTRACT Analysis of Quality Control in the Production Process of Making Soy Sauce Using the Fault Tree Analysis (FTA) Method and the Failure Mode Effect Analysis (FMEA) Method. PT XYZ is an industrial company that produces soy sauce and soy sauce for instant noodle seasoning. In an effort to maintain product quality, the writer tries to analyze every problem of reject burn, reject divert, organoleptic reject, and contaminated reject that exceeds the company standard of 0.50% based on histogram data for May 2018 - April 2019, it is found that organoleptic reject is the highest failure and the main problem is discussed using the fault tree analysis (FTA) method to analyze the root cause of failure, and the failure mode effect analysis (FMEA) method for weighting the severity, occurance and detection values ​​in each of these three issues each problem is calculated to obtain a risk priority number (RPN) value ). From this data, it will be known that the root of the problem is the steam engine temperature value of 144 is the highest value of rpn, and the writer tries to give a proposal to improve the previous total reject 244,425 kg percentage 0.65% and after 69,284 kg percentage 0.36% with the cost before the total repair is Rp. 881,840,120 and after Rp.255,474,078 succeeded in reducing rejects below the standard while reducing costs for Rp.626,366,042. Keyword : Reject, Soy Sauce, FTA, FMEA ABSTRAK Analisis Pengendalian Mutu Pada Proses Produksi Pembuatan Kecap Menggunakan Metode Fault Tree Analysis (FTA) dan Metode Failure Mode Effect Analysis (FMEA). PT XYZ merupakan perusahaan industri yang menghasilkan produk kecap manis dan kecap asin untuk bumbu mie instant. Dalam upaya mempertahankan kualitas produk penulis berusaha untuk menganalisa setiap permasalahan reject gosong, reject divert, reject organoleptik, dan reject terkontaminasi yang melebihi standar perusahan 0,50% berdasarkan data histogram periode mei 2018 – april 2019 didapatkan reject organoleptik menjadi kegagalan tertinggi dan masalah utama yang dibahas dengan menggunakan metode fault tree analysis (FTA) untuk menganalisa akar penyebab kegagalan, dan metode failure mode effect analysis (FMEA) untuk pembobotan nilai severity, occurance dan detection di dalam ketiga hal tersebut setiap permasalah tersebut dihitung hingga mendapatkan nilai risk priority number (RPN). Dari data tersebut selanjutnya akan diketahui akar permasalahan tersebut adalah mesin steam suhu nilai 144 merupakan nilai rpn tertinggi, selanjutnta penulis mencoba memberikan usulan perbaikan sebelumnya total reject 244.425 kg persentase 0.65% dan sesudah 69.284 kg persentase 0.36% denga biaya sebelum perbaikan total Rp. 881.840.120 dan sesudah Rp.255.474.078 berhasil menurunkan reject dibawah standar sekaligus menurunkan biaya pengeluran sebesar Rp.626.366.042. Kata Kunci : Reject, Kecap, FTA, FMEA


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