Tsallis Entropy Segmentation and Shape Feature-based Classification of Defects in the Simulated Magnetic Flux Leakage Images of Steam Generator Tubes

Author(s):  
Jackson Daniel ◽  
A. Abudhahir ◽  
J. Janet Paulin

Early detection of water or steam leaks into sodium in the steam generator units of nuclear reactors is an important requirement from safety and economic considerations. Automated defect detection and classification algorithm for categorizing the defects in the steam generator tube (SGT) of nuclear power plants using magnetic flux leakage (MFL) technique has been developed. MFL detection is one of the most prevalent methods of pipeline inspection. Comsol 4.3a, a multiphysics modeling software has been used to obtain the simulated MFL defect images. Different thresholding methods are applied to segment the defect images. Performance metrics have been computed to identify the better segmentation technique. Shape-based feature sets such as area, perimeter, equivalent diameter, roundness, bounding box, circularity ratio and eccentricity for defect have been extracted as features for defect detection and classification. A feed forward neural network has been constructed and trained using a back-propagation algorithm. The shape features extracted from Tsallis entropy-based segmented MFL images have been used as inputs for training and recognizing shapes. The proposed method with Tsallis entropy segmentation and shape-based feature set has yielded the promising results with detection accuracy of 100% and average classification accuracy of 96.11%.

2020 ◽  
Vol 6 (4) ◽  
pp. 119-122
Author(s):  
Saeedreza Ehteram

Non-Destructive Testing (NDT) is known as a harmless technique for industrial pipeline cyclic inspection. This way tries to find out defected parts of a device used in industry with a test by means of non itself destroying. Many ways are known and employed in NDT procedure. MFL or magnetic Flux Leakage is one of well-known and so efficient ones is widely used to find out defects in metal surface. Emission of magnetic field into device surface and recording reflected emission lead to complete a database of defect and no defect for an especial task. Then mathematical equations could help to provide normalization and classification ahead. Defect and non-defect detection are an essential and cost loss technique for analyse data from cyclic inspections. For this purpose a combination of neural networks is designed and trained in the best performance and with optimum accuracy rate. In this model Classification is done via Multilayer Perceptrons (MLP). Two level of classification is applied. First defect categorization and then defect or non-defect detection. In this paper a mathematical function named DCT or Discrete Cosine Transform is applied in pure database for data compression. This function provides a view on database in real component of frequency domain. By composing DCT function with a neural network group, this algorithm provides 97.3 percent accuracy rate in defect detection of MFL signals.


2021 ◽  
Vol 11 (20) ◽  
pp. 9489
Author(s):  
Yinliang Jia ◽  
Shicheng Zhang ◽  
Ping Wang ◽  
Kailun Ji

With the rapid development of the world’s railways, rail is vital to ensure the safety of rail transit. This article focuses on the magnetic flux leakage (MFL) non-destructive detection technology of the surface defects in railhead. A Multi-sensors method is proposed. The main sensor and four auxiliary sensors are arranged in the detection direction. Firstly, the root mean square (RMS) of the x-component of the main sensor signal is calculated. In the data more significant than the threshold, the defects are determined by the relative values of the sensors signal. The optimal distances among these sensors are calculated to the size of a defect and the lift-off. From the finite element simulation and physical experiments, it is shown that this method can effectively suppress vibration interference and improve the detection accuracy of defects.


2021 ◽  
Author(s):  
Shruthi N ◽  
Gershon Mathew Iype ◽  
Kavana C P ◽  
Maria Sharon ◽  
S Subhash

2015 ◽  
Vol 83 ◽  
pp. 57-64 ◽  
Author(s):  
W. Sharatchandra Singh ◽  
B. Purnachandra Rao ◽  
S. Thirunavukkarasu ◽  
S. Mahadevan ◽  
C.K. Mukhopadhyay ◽  
...  

Sign in / Sign up

Export Citation Format

Share Document