MECHANICAL CHARACTERISTICS OF CAST AC7AV ALLOY AFTER ALTERNATIVE MULTI-PASS FRICTION STIR PROCESSING

2010 ◽  
Vol 17 (01) ◽  
pp. 69-72 ◽  
Author(s):  
JAE-CHEUL PARK ◽  
SEONG-JONG KIM

Friction stir processing (FSP) was used to improve the mechanical characteristics and microstructure of AC7AV cast Al–Mg alloy. The mechanical characteristics of AC7AV deteriorated due to significant defects caused by excessive friction heat after being subjected to multi-pass FSP. An alternative method of multi-pass FSP with two traveling directions was used to solve the defect problems in multi-pass FSP for cast AC7AV Al alloy. The results of various multi-pass FSP experiments showed that the mechanical properties of the cast AC7AV Al alloy specimens subjected to this alternative multi-pass FSP were better than those produced by the conventional multi-pass FSP method.

Author(s):  
Ke Qiao ◽  
Ting Zhang ◽  
Kuaishe Wang ◽  
Shengnan Yuan ◽  
Shengyi Zhang ◽  
...  

Magnesium (Mg) and its alloys have attached more and more attention because of their potential as a new type of biodegradable metal materials. In this work, AZ31/ZrO2 nanocomposites with good uniformity were prepared successfully by friction stir processing (FSP). The scanning electron microscope (SEM) and transmission electron microscope (TEM) were used to characterize the microstructure of the composites. The mechanical properties, electrochemical corrosion properties and biological properties were evaluated. In addition, the effect of reinforced particles (ZrO2) on the microstructure and properties of the composite was studied comparing with FSP AZ31 Mg alloy. The results show that compared with the base metal (BM), the AZ31/ZrO2 composite material achieves homogenization, densification, and grain refinement after FSP. The combination of dynamic recrystallization and ZrO2 particles leads to grain refinement of Mg alloy, and the average grain size of AZ31/ZrO2 composites is 3.2 μm. After FSP, the c-axis of grain is deflected under the compression stress of shoulder and the shear stress of pin. The ultimate tensile strength (UTS) and yield strength (YS) of BM were 283 and 137 MPa, respectively, the UTS and YS of AZ31/ZrO2 composites were 427 and 217 MPa, respectively. The grain refinement and Orowan strengthening are the major strengthening mechanisms. Moreover, the corrosion resistance in simulated body fluid of Mg alloy is improved by grain refinement and the barrier effect of ZrO2.


Author(s):  
T S Mahmoud

The aim of this paper is to study the effect of friction stir processing (FSP) on electrical conductivity and corrosion resistance of AA6063-T6 Al alloy. Also, the microstructural and mechanical characteristics were examined. Different samples were structured by employing a constant feed rate (ν) of 120 mm/min and different rotating speeds (ω) of 250, 315, 400, 500, 630, and 800 r/min. The results showed that FSP significantly refines the microstructure of the AA6063-T6 Al alloy. Increasing the rotational speed increases the grain size in the centres of stirred zones (SZ). The FSP significantly increases the electrical conductivity of the alloy. The highest electrical conductivities were observed at the centres of the SZ for the alloys processed with varying rotational speeds between 315 and 500 r/min. Increasing the rotational speed above this range tends to reduce the electrical conductivity, but it is still higher than the base material. In contrast, the corrosion resistance was found to decrease due to FSP of the AA6063-T6 aluminium alloy. It has been found that, increasing the rotational speed decreases the corrosion resistance of the SZ in 1 M HCl solution.


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