scholarly journals A Potential Failure Mode and Effect Analysis Method of Electromagnet Based on Intuitionistic Fuzzy Number in Manufacturing Systems

2021 ◽  
Vol 2021 ◽  
pp. 1-12
Author(s):  
Jihong Pang ◽  
Jinkun Dai ◽  
Faqun Qi

Failure mode and effect analysis (FMEA) is a systematic activity in the stage of product design and process design. However, the traditional FMEA has some shortcomings in practical application, such as too many evaluation languages, uncertain weights of influencing factors, and uncertain weights of evaluation members. This paper presents an FMEA evaluation method in manufacturing system based on similarity measure, nonlinear programming model, and intuitionistic fuzzy number (IFN). Firstly, the IFN is used to evaluate failure mode, which overcomes the defect of traditional FMEA evaluation value. Secondly, the weight of failure evaluation team members is solved according to the concept of similarity measure to make up for the blank of evaluation members’ weight aiming at the shortage of unknown weight. Then, the definition of consensus measure is introduced to make the evaluators reach a consensus, and the weights of influencing factors of failure modes (FMs) are calculated. Finally, the weights of evaluators and influencing factors are calculated by IFN algorithm and score function, and the score value of each FM is obtained to rank instead of risk priority number (RPN). The objectivity and practicability of the new method are verified by the example of failure mode for an attractive electromagnet manufacturing system.

Information ◽  
2019 ◽  
Vol 10 (10) ◽  
pp. 313 ◽  
Author(s):  
Lelin Lv ◽  
Huimin Li ◽  
Lunyan Wang ◽  
Qing Xia ◽  
Li Ji

Failure Mode and Effect Analysis (FMEA) is a useful risk assessment tool used to identify, evaluate, and eliminate potential failure modes in numerous fields to improve security and reliability. Risk evaluation is a crucial step in FMEA and the Risk Priority Number (RPN) is a classical method for risk evaluation. However, the traditional RPN method has deficiencies in evaluation information, risk factor weights, robustness of results, etc. To overcome these shortcomings, this paper aims to develop a new risk evaluation in FMEA method. First, this paper converts linguistic evaluation information into corresponding interval-valued intuitionistic fuzzy numbers (IVIFNs) to effectively address the uncertainty and vagueness of the information. Next, different priorities are assigned to experts using the interval-valued intuitionistic fuzzy priority weight average (IVIFPWA) operator to solve the problem of expert weight. Then, the weights of risk factors are subjectively and objectively determined using the expert evaluation method and the deviation maximization model method. Finally, the paper innovatively introduces the interval-valued intuitionistic fuzzy weighted averaging (IVIFWA) operator, Tchebycheff Metric distance, and the interval-valued intuitionistic fuzzy weighted geometric (IVIFWG) operator into the ratio system, the reference point method, and the full multiplication form of MULTIMOORA sub-methods to optimize the information aggregation process of FMEA. The extended IVIF-MULTIMOORA method is proposed to obtain the risk ranking order of failure modes, which will help in obtaining more reasonable and practical results and in improving the robustness of results. The case of the Middle Route of the South-to-North Water Diversion Project’s operation risk is used to demonstrate the application and effectiveness of the proposed FMEA framework.


Author(s):  
Kamal Kumar ◽  
Naveen Mani ◽  
Amit Sharma ◽  
Reeta Bhardwaj

The failure mode and effect analysis (FMEA) is widely used an effective pre-accident risk assessment tool to identify, eliminate, and assess potential failure modes in different industries for enhancing the safety and reliability of systems, process, services, and products. Therefore, this chapter presents a new approach to rank the failure modes under the interval-valued intuitionistic fuzzy set (IVIFS). For this, a novel measure to measure the fuzziness known as entropy measure is proposed. Some properties and axiom definition of the proposed entropy measure have been presented to show the validity of it. Afterwards, the proposed entropy measure is utilized to obtain the weight of risk factor and developed an approach under the IVIFS environment to determine the risk priority order of failure modes. Finally, a real-life case of FMEA has been discussed to manifest the developed approach, and obtained results are compared with the results obtained by the existing methods for showing the feasibility and validity of the proposed approach.


2020 ◽  
Vol 1 (1) ◽  
pp. 162-173
Author(s):  
Dinesh Kumar Kushwaha ◽  
◽  
Dilbagh Panchal ◽  
Anish Sachdeva ◽  
◽  
...  

Failure Mode Effect Analysis (FMEA) is popular and versatile approach applicable to risk assessment and safety improvement of a repairable engineering system. This method encompasses various fields such as manufacturing, healthcare, paper mill, thermal power industry, software industry, services, security etc. in terms of its application. In general, FMEA is based on Risk Priority Number (RPN) score which is found by product of probability of Occurrence (O), Severity of failure (S) and Failure Detection (D). As human judgement is approximate in nature, the accuracy of data obtained from FMEA members depend on degree of subjectivity. The subjective knowledge of members not only contains uncertainty but hesitation too which in turn, affect the results. Fuzzy FMEA considers uncertainty and vagueness of the data/ information obtained from experts. In order to take into account, the hesitation of experts and vague concept, in the present work we propose integrated framework based on Intuitionistic Fuzzy- Failure Mode Effect Analysis (IF-FMEA) and IF-Technique for Order Preference by Similarity to Ideal Solution (IF-TOPSIS) techniques to rank the listed failure causes. Failure cause Fibrizer (FR) was found to be the most critical failure cause with RPN score 0.500. IF-TOPSIS has been implemented within IF-FMEA to compare and verify ranking results obtained by both the IF based approaches. The proposed method was presented with its application for examining the risk assessment of cutting system in sugar mill industry situated in western Uttar Pradesh province of India. The result would be useful for the plant maintenance manager to fix the best maintenance schedule for improving availability of cutting system.


Author(s):  
Elena Bartolomé ◽  
Paula Benítez

Failure Mode and Effect Analysis (FMEA) is a powerful quality tool, widely used in industry, for the identification of failure modes, their effects and causes. In this work, we investigated the utility of FMEA in the education field to improve active learning processes. In our case study, the FMEA principles were adapted to assess the risk of failures in a Mechanical Engineering course on “Theory of Machines and Mechanisms” conducted through a project-based, collaborative “Study and Research Path (SRP)” methodology. The SRP is an active learning instruction format which is initiated by a generating question that leads to a sequence of derived questions and answers, and combines moments of study and inquiry. By applying the FMEA, the teaching team was able to identify the most critical failures of the process, and implement corrective actions to improve the SRP in the subsequent year. Thus, our work shows that FMEA represents a simple tool of risk assesment which can serve to identify criticality in educational process, and improve the quality of active learning.


2016 ◽  
Vol 33 (6) ◽  
pp. 830-851 ◽  
Author(s):  
Soumen Kumar Roy ◽  
A K Sarkar ◽  
Biswajit Mahanty

Purpose – The purpose of this paper is to evolve a guideline for scientists and development engineers to the failure behavior of electro-optical target tracker system (EOTTS) using fuzzy methodology leading to success of short-range homing guided missile (SRHGM) in which this critical subsystems is exploited. Design/methodology/approach – Technology index (TI) and fuzzy failure mode effect analysis (FMEA) are used to build an integrated framework to facilitate the system technology assessment and failure modes. Failure mode analysis is carried out for the system using data gathered from technical experts involved in design and realization of the EOTTS. In order to circumvent the limitations of the traditional failure mode effects and criticality analysis (FMECA), fuzzy FMCEA is adopted for the prioritization of the risks. FMEA parameters – severity, occurrence and detection are fuzzifed with suitable membership functions. These membership functions are used to define failure modes. Open source linear programming solver is used to solve linear equations. Findings – It is found that EOTTS has the highest TI among the major technologies used in the SRHGM. Fuzzy risk priority numbers (FRPN) for all important failure modes of the EOTTS are calculated and the failure modes are ranked to arrive at important monitoring points during design and development of the weapon system. Originality/value – This paper integrates the use of TI, fuzzy logic and experts’ database with FMEA toward assisting the scientists and engineers while conducting failure mode and effect analysis to prioritize failures toward taking corrective measure during the design and development of EOTTS.


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