scholarly journals Geometric Error Modeling and Sensitivity Analysis of CNC Internal Circular Compound Grinding Machine

Author(s):  
Jinwei Fan ◽  
Qiang Liu ◽  
Weihua Li ◽  
Liangliang Xue ◽  
Chenbao Li
2014 ◽  
Vol 915-916 ◽  
pp. 313-317
Author(s):  
Xing Zu Ming ◽  
Wei Wang ◽  
Lei Zhao ◽  
Man De Li

Based on the multi-body system theories and used the homogeneous coordinate transform. Systematically analyzed the geometric error and thermal error of face gear NC grinding machine. Established the face gear NC grinding machine of grinding mathematical model of comprehensive error according with the mechanism grinding errors,To provide a theoretical basis of the error modeling analysis and the error compensation on NC grinding Machine Tool of face-gear.


2014 ◽  
Vol 2014 ◽  
pp. 1-8 ◽  
Author(s):  
Wenjie Tian ◽  
Weiguo Gao ◽  
Wenfen Chang ◽  
Yingxin Nie

Geometric error modeling and its sensitivity analysis are carried out in this paper, which is helpful for precision design of machine tools. Screw theory and rigid body kinematics are used to establish the error model of an RRTTT-type five-axis machine tool, which enables the source errors affecting the compensable and uncompensable pose accuracy of the machine tool to be explicitly separated, thereby providing designers and/or field engineers with an informative guideline for the accuracy improvement by suitable measures, that is, component tolerancing in design, manufacturing, and assembly processes, and error compensation. The sensitivity analysis method is proposed, and the sensitivities of compensable and uncompensable pose accuracies are analyzed. The analysis results will be used for the precision design of the machine tool.


2012 ◽  
Vol 462 ◽  
pp. 287-294 ◽  
Author(s):  
Yi Jian ◽  
Qian Qian Li ◽  
Hong Cheng ◽  
Bin Wu Lai ◽  
Jian Fei Zhang

Kinematic accuracy is a key reason which influence workpiece's geometric error precision on traditional working process of precisely CNC(Computerized Numerical Control)P3G(polygon profile with 3 lobes) grinding machine. A systematic geometric error model has been presented for CNC P3G grinding machine, proposed multi-body system theory integrate with the structure of CNC P3G grinding machine tools, researched on the machine's space geometric errors. By means of separate geometric errors from the machine tools, build geometric mathematical error model. Then, identify 21 error parameters through method of 9 lines, analysis and calculate the total space geometric errors of the workpiece and wheel. Finally, formed a parameter-list and applied software error compensational technique , achieved real-time control to the motions of workpiece and wheel. Experimental results shown that the geometrical error modeling technique is accurate and efficient, and the precision of CNC P3G grinding machine is highly raised 70%.


Author(s):  
Du Zhengchun ◽  
Wu Jian ◽  
Yang Jianguo

The influence of component errors on the final error is a key point of error modeling of computer numerical control (CNC) machine tool. Nevertheless, the mechanism by which the errors in mechanical parts accumulate to result in the component errors and then impact the final error of CNC machine tool has not been identified; the identification of this mechanism is highly relevant to precision design of CNC machine. In this study, the error modeling based on the Jacobian-torsor theory is applied to determine how the fundamental errors in mechanical parts influence and accumulate to the comprehensive error of single-axis assembly. First, a brief introduction of the Jacobian-torsor theory is provided. Next, the Jacobian-torsor model is applied to the error modeling of a single-axis assembly in a three-axis machine center. Furthermore, the comprehensive errors of the single-axis assembly are evaluated by Monte Carlo simulation based on the synthesized error model. The accuracy and efficiency of the Jacobian-torsor model are verified through a comparison between the simulation results and the measured data from a batch of similar vertical machine centers. Based on the Jacobian-torsor model, the application of quantitative sensitivity analysis of single-axis assembly is investigated, along with the analysis of key error sources to the synthetical error ranges of the single-axis assembly. This model provides a comprehensive method to identify the key error source of the single-axis assembly and has the potential to enhance the tolerance/error allocation of the single axis and the whole machine tool.


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