High-precision modeling of CNCs’ spatial errors based on screw theory

A method for establishing machine tool’s spatial error model is put forward based on screw theory, which is different from the traditional error modeling method. By analyzing the position relationship between the ideal coordinate vector and the actual coordinate vector jointly affected by linear errors and angular errors, a single-axis screw conversion matrix error expression is brought up based on screw theory. Meanwhile, the comprehensive spatial error model of the CNC machine tool is derived by considering the influence of the workpiece motion chain and the tool motion chain on the model. Further, to compensating spatial errors of CNCs, such screw theory-based model is embedded in the error compensation system by means of integration of a few specific application examples. And in order to evaluate the compensation effects, an integrated evaluation method of quantitative spatial diagonal calculation and MATLAB simulation is proposed. Application results show that the screw theory-based spatial error model of tool has a very substantial compensation effect, which makes the position error of the machine tool decreased by about 80%.

Static Force Analysis of a 3-DOF Robot for Spinal Vertebral Lamina Milling

In order to realize robot-assisted spinal laminectomy surgery and meet the clinical needs of the robot workspace, including accuracy in human–robot collaboration, an asymmetrical 3-DOF spatial translational robot is proposed, which can realize spinal laminectomy in a fixed posture. First, based on the screw theory, the constraint screw system of the robot was established, and the degree of freedom was derived to verify the spatial translational ability of the robot. Then, a kinematic model of the robot was established, and a static force model of the robot was derived based on the kinematic model. The mathematical relationship between the external force and the joint force/torque was obtained, with the quality of all links considered in the model. Finally, we modeled the robot and imported it into ADAMS to obtain the static force simulation results of the 3D model. The force error was approximately 0.001 N and the torque error was approximately 0.0001 N∙m compared with the simulation results of the mathematical model, accounting for 1% of the joint force/torque, which is acceptable. The result also showed the correctness of the mathematical models, and provides a theoretical basis for motion control and human–robot collaboration.

A Screw Theory Approach to Computing the Instantaneous Rotation Centers of Indeterminate Planar Linkages

This paper presents a screw theory approach for the computation of the instantaneous rotation centers of indeterminate planar linkages. Since the end of the 19th century, the determination of the instantaneous rotation, or velocity centers of planar mechanisms has been an important topic in kinematics that has led to the well-known Aronhold–Kennedy theorem. At the beginning of the 20th century, it was found that there were planar mechanisms for which the application of the Aronhold–Kennedy theorem was unable to find all the instantaneous rotation centers (IRCs). These mechanisms were denominated complex or indeterminate. The beginning of this century saw a renewed interest in complex or indeterminate planar mechanisms. In this contribution, a new and simpler screw theory approach for the determination of indeterminate rotation centers of planar linkages is presented. The new approach provides a simpler method for setting up the equations. Furthermore, the algebraic equations to be solved are simpler than the ones published to date. The method is based on the systematic application of screw theory, isomorphic to the Lie algebra, se(3), of the Euclidean group, SE(3), and the invariant symmetric bilinear forms defined on se(3).

Visual Measurement and Calibration of Geometric Errors of Rotating Axes for Five-axis Platform

In this paper, a method for identifying and decoupling geometric errors of rotation axes using vision measurement is proposed. Based on screw theory and exponential product formula, identification equations of position-dependent geometric errors (PDGEs) and position-independent geometric errors (PIGEs) of the rotation axes are established. The mapping relationships between the error twist and geometric errors are established. The error model provides the coupling mechanism of PDGEs and PIGEs. Furthermore, a progressive decoupling method is proposed to separate PDGEs and PIGEs without additional assumptions. The pose parameters, required for solving the identification equations, are obtained by visual measurement. Then, the error terms of PIGEs and PDGEs are determined. Lastly, the error calibration of the rotation axes is investigated, thus providing an average rotary table orientation error reduction of 28.1% compared to the situation before calibration.

Whole-body kinematic and dynamic modeling for quadruped robot under different gaits and mechanism topologies

Dynamic locomotion plays a crucial role for legged robots to fulfill tasks in unstructured environments. This paper proposes whole-body kinematic and dynamic modeling method s based on screw theory for a quadruped robot using different gaits and mechanism topologies. Unlike simplified models such as centroid or inverse pendulum models, the methods proposed here can handle 10-dimensional mass and inertia for each part. The only simplification is that foot contact models are treated as spherical joints. Models of three different mechanism topologies are formulated: (1) Standing phase: a system consisting of one end-effector, the body, and four limbs, the legs; (2) Walking phase: a system consisting of one or two lifting legs (depending on the chosen gait), two or three supporting legs; (3) Floating phase: a system in which all legs detach from the ground. Control strategies based on our models are also introduced, which includes walk and trot gait plans. In our control system, two additional types of information are provided: (1) contacting forces are given by force sensors installed under feet; (2) body poses are determined by an inertial measurement unit (IMU). Combined with the sensor data and calibrated mass, inertia, and friction, the joint torque can be estimated accurately in simulation and experiment. Our prototype, the “XiLing” robot, is built to verify the methods proposed in this paper, and the results show that the models can be solved quickly and leads to steady locomotions.

Analysis of rotation capacity of a novel 2R1T mechanism based on origami of thick panels

A foldable and symmetrical lower-mobility parallel mechanism was proposed based on Waterbomb origami of thick panels. It consists of a moving platform, a base plate and three deployable foldable legs between moving platform and base plate. Firstly, constraint wrenches of each leg were formulated based on screw theory and the results illustrated that the moving platform is in possession of two degrees of orientation freedom and one translational degree of freedom. Secondly, it was approved that base and moving platform are always symmetrical about a middle plane and the moving platform can rotate continuously about any axis chosen freely on this plane. Solving models including forward and inverse position problems were established to determine the maximum rotational angle and workspace. Finally, performance indexe of maximum rotational angle of the PM was analyzed, and effects of two structural variables to the performance were summarized. Conclusions obtained can provide a theoretical basis for the structural design and engineering application of this 2T1R parallel mechanism.

Generalized Kinematics Analysis of Hybrid Mechanisms Based on Screw Theory and Lie Groups Lie Algebras

Advanced mathematical tools are used to conduct research on the kinematics analysis of hybrid mechanisms, and the generalized analysis method and concise kinematics transfer matrix are obtained. In this study, first, according to the kinematics analysis of serial mechanisms, the basic principles of Lie groups and Lie algebras are briefly explained in dealing with the spatial switching and differential operations of screw vectors. Then, based on the standard ideas of Lie operations, the method for kinematics analysis of parallel mechanisms is derived, and Jacobian matrix and Hessian matrix are formulated recursively and in a closed form. Then, according to the mapping relationship between the parallel joints and corresponding equivalent series joints, a forward kinematics analysis method and two inverse kinematics analysis methods of hybrid mechanisms are examined. A case study is performed to verify the calculated matrices wherein a humanoid hybrid robotic arm with a parallel-series-parallel configuration is considered as an example. The results of a simulation experiment indicate that the obtained formulas are exact and the proposed method for kinematics analysis of hybrid mechanisms is practically feasible.

Enumeration and instantaneous mobility analysis of a class of 3-UPU parallel manipulators with equilateral triangular platforms

In this study, several joint axis orientations on equilateral platforms and the limbs of 3-UPU parallel manipulators (PMs) are examined. The generated joint layouts for the platforms were matched with each other to generate and enumerate manipulator architectures based on certain assumptions. The structures of thus obtained manipulators are examined and limb types were determined. These limb types were analyzed using screw theory. The instantaneous mobility of the manipulators and the motion characteristics of the moving platforms are tabulated. The finite mobility analysis of one of the manipulators is performed using a software package as an example. Among several different 3-UPU PM architectures, 118 novel 3-UPU PMs with non-parasitic 3-degrees-of-freedom are significantly important. The classified 3-UPU PMs with determined motion characteristics can be used by researchers as a design alternative for their specific design task.

An approach for mobility and force/motion transmissibility analysis of parallel mechanisms based on screw theory and CAD technology

By integrating screw theory with computer-aided design (CAD) technology, this paper presents an effective and automated methodology for mobility and force/motion transmissibility analysis of parallel mechanisms (PMs). In this approach, A kinematic diagram of a PM termed as the conceptual model, which consists of a solid assembly and several skeleton elements in the form of datum entities and non-geometric entities such as parameters, equations and semantic information, is built by using the 3D modeling capabilities of SolidWorks. For each limb of the PM, a rule-based reasoning (RBR) system is developed based upon the dual and reciprocal properties of screw systems, allowing its own twist/wrench subspaces to be determined automatically by using the joint axis features extracted from the conceptual model. These considerations lead to an automated procedure that can be used to generate the general Jacobian of PMs, allowing the mobility and force/motion transmissibility analysis to be carried out automatically, a work that had to be done manually in the past. Based on the proposed approach, a software package is developed and examples are given to verify its effectiveness.