A Novel Approach To the Production of Low Density, CFC-Free Flexible Polyurethane Foams

1993 ◽  
Vol 29 (5) ◽  
pp. 444-445 ◽  
Author(s):  
F.O. Sam ◽  
D. Stefani ◽  
G.F. Lunardon
Polymers ◽  
2021 ◽  
Vol 13 (11) ◽  
pp. 1736
Author(s):  
Gabriel Kiss ◽  
Gerlinde Rusu ◽  
Geza Bandur ◽  
Iosif Hulka ◽  
Daniel Romecki ◽  
...  

An industrially manufactured recycled polyol, obtained by acidolysis process, was for the first time proved to be a possible replacement of the reference fossil-based polyol in a low-density formulation suitable for industrial production of flexible polyurethane foams. The influence of increasing recycled polyol amounts on the properties of the polyurethane foam has been studied, also performing foam emission tests to evaluate the environmental impact. Using 10 pbw recycled polyol in the standard formulation, significant differences of the physical properties were not observed, but increase of the recycled polyol amount to 30 pbw led to a dramatic decrease of the foam air flow and a very tight foam. To overcome this drawback, N,N′-bis[3-(dimethylamino)propyl]urea was selected as tertiary amine catalyst, enabling the preservation of foam properties even at high recycled polyol level (30 pbw). Foam emission data demonstrated that this optimized foam formulation also led to an important reduction of volatile organic compounds. The results open the way for further optimization studies in low-density flexible polyurethane foam formulations, to increase the reutilization of the polyurethane waste and reduce the amount of petroleum-based raw materials.


2016 ◽  
Vol 54 (1) ◽  
pp. 37-52 ◽  
Author(s):  
I Eceiza ◽  
L Irusta ◽  
A Barrio ◽  
MJ Fernández-Berridi

Novel isophorone diisocyanate-based flexible polyurethane foams were prepared by the one-step method in a computerized foam qualification system (FOAMAT). The experimental conditions to obtain this type of foams, in relation to the nature and concentration of catalysts as well as the reaction temperature, were established as no data were available in scientific literature. The chemical reactions occurring during the foam generation process were monitored in situ by attenuated total reflectance-FTIR spectroscopy. The kinetics of the foam generation was fitted to an nth order model and the data showed that the foaming process adjusted to a first-order kinetics. The physical changes as pressure, foam height, and dielectric polarization were monitored by the FOAM software (FOAMAT). According to these parameters, the foaming process was divided into four steps: bubble growth, bubble packing, cell opening, and final curing.


1993 ◽  
Vol 50 (10) ◽  
pp. 731-738 ◽  
Author(s):  
Noriyuki MOROHOSHI ◽  
Chun-Chieh HONG ◽  
Miyako MORIMOTO ◽  
Takashi OOHASHI ◽  
Hiroyuki MATUMOTO

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