Compression and morphological properties of a bio-based polyurethane foam with aluminum hydroxide

Compression and morphological evaluation of a new bio-based polyurethane foam (PUF) with aluminum hydroxide (ATH) added as flame retardant were carried out. The PUF was obtained from a blend of vegetable oils. Compression behavior of the polyurethane with different mass fractions of flame retardant (ATH) was investigated according to ASTM D1621–16. The ATH addition highly increased the compression yield strength of the specimens, going from 0.85 MPa (no ATH) to 2.34 MPa ( + 50%wt ATH). The compression yield strain did not show a noteworthy difference up to 40% ATH, presenting a significant decrement in the PUF + 50%ATH. The compression elasticity modulus increased from 15.40 MPa (no ATH) up to 139.77 MPa ( + 50%wt ATH). SEM images were used in order to evaluate the morphological structure of the foam. Regarding the cell sizes, there was no pattern observed, therefore, the cell sizes were adopted as random. The shapes of the cells were detected as elliptical in two different directions in the same cross-sectional area. The digital image correlation (DIC) technique showed higher strain values where the transverse ellipsoid-shaped cells were located, therefore, the load-oriented ellipsoids presented higher stiffness. Thus, the results for PUF with addition of ATH show that the bio-based material presented an important improvement in the compression properties, which allows this material to become more useful for different applications, such as furniture, building and automobile industries, as well as sandwich structures.

Experimental and numerical investigation on bending and compressive behavior of carbon-epoxy sandwich panel with novel M-shaped core

Present paper has experimentally and numerically investigated the mechanical behavior of composite sandwich panel with novel M-shaped lattice core subjected to three-point bending and compressive loads. For this purpose, a composite sandwich panel with M-shaped core made of carbon fiber has been fabricated in this experiment. In order to fabricate the sandwich panels, the vacuum assisted resin transfer molding (VARTM) has been used to achieve a laminate without any fault. Afterward, polyurethane foam with density of 80 kg/m3 has been injected into the core of the sandwich panel. Then, a unique design was presented to sandwich panel cores. The study of force-displacement curves obtained from sandwich panel compression and three-point bending tests, showed that an optimum mechanical strength with a considerable lightweight. It should be noted that the experimental data was compared to numerical simulation in ABAQUS software. According to the results, polyurethane foam has improved the flexural strength of sandwich panels by 14% while this improvement for compressive strength is equal to 23%. As well as, it turned out that numerical results are in good agreement with experimental ones and make it possible to use simulation instead of time-consuming experimental procedures for design and analysis.

Sustainable Rigid Polyurethane Foam from Wasted Palm Oil and Water Hyacinth Fiber Composite—A Green Sound-Absorbing Material

A novel rigid sound-absorbing material made from used palm oil-based polyurethane foam (PUF) and water hyacinth fiber (WHF) composite was developed in this research. The NCO index was set at 100, while the WHF content was set at 1%wt with mesh sizes ranging from 80 to 20. The mechanical properties, the morphology, the flammability, and the sound absorption coefficient (SAC) of the PUF composite were all investigated. When the WHF size was reduced from 80 to 20, the compression strength of the PUF increased from 0.33 to 0.47 N/mm2. Furthermore, the use of small fiber size resulted in a smaller pore size of the PUF composite and improved the sound absorption and flammability. A feasible sound-absorbing material was a PUF composite with a WHF mesh size of 80 and an SAC value of 0.92. As a result, PUF derived from both water hyacinth and used palm oil could be a promising green alternative material for sound-absorbing applications.