Tool wear and chip formation during dry high speed turning of direct aged Inconel 718 aerospace superalloy using different ceramic tools

2019 ◽  
Vol 233 (7) ◽  
pp. 1127-1136 ◽  
Author(s):  
Mohamed A Shalaby ◽  
Stephen C Veldhuis
Keyword(s):  
Tool Wear ◽  
Chip Formation ◽  
Inconel 718 ◽  
High Speed ◽  
Ceramic Tools ◽  
High Speed Turning

scholarly journals E03 Tool Wear in High Speed Turning of Inconel 718

2012 ◽  
Vol 2012.9 (0) ◽  
pp. 257-258
Author(s):  
Kentarou CHIHARA ◽  
Kenichi WATATANI ◽  
Satoru KUKINO
Keyword(s):  
Tool Wear ◽  
Inconel 718 ◽  
High Speed ◽  
High Speed Turning

Study on the machinability characteristics of superalloy Inconel 718 during high speed turning

2009 ◽  
Vol 30 (5) ◽  
pp. 1718-1725 ◽  
Author(s):  
D.G. Thakur ◽  
B. Ramamoorthy ◽  
L. Vijayaraghavan
Keyword(s):  
Inconel 718 ◽  
High Speed ◽  
High Speed Turning

Study of surface quality in high speed turning of Inconel 718 with uncoated and coated CBN tools

2011 ◽  
Vol 58 (1-4) ◽  
pp. 141-151 ◽  
Author(s):  
Jinming Zhou ◽  
Volodymyr Bushlya ◽  
Pajazit Avdovic ◽  
Jan Eric Ståhl
Keyword(s):  
Surface Quality ◽  
Inconel 718 ◽  
High Speed ◽  
High Speed Turning

scholarly journals Increased performance in high speed turning of Inconel 718 by laser structuring of PcBN tools

Procedia CIRP ◽  
2018 ◽  
Vol 77 ◽  
pp. 602-605 ◽  
Author(s):  
Berend Denkena ◽  
Thilo Grove ◽  
Alexander Krödel ◽  
Lars Ellersiek
Keyword(s):  
Inconel 718 ◽  
High Speed ◽  
High Speed Turning ◽  
Laser Structuring ◽  
Pcbn Tools

Ultra High Speed Turning of Inconel 718 with Sialon Ceramic Tools

2010 ◽  
Vol 126-128 ◽  
pp. 653-657 ◽  
Author(s):  
Guang Ming Zheng ◽  
Jun Zhao ◽  
Xin Yu Song ◽  
Cao Qing Yan ◽  
Yue En Li
Keyword(s):  
Wear Mechanisms ◽  
Inconel 718 ◽  
High Speed ◽  
Cutting Speed ◽  
Optical Microscope ◽  
Cutting Condition ◽  
Inconel 718 Alloy ◽  
High Speed Turning ◽  
Sialon Ceramic ◽  
Ultra High Speed

This paper explores the wear mechanisms of a Sialon ceramic tool in ultra high speed turning of Nickel-based alloy Inconel 718. Microstructures of the chips are also investigated. Stereo optical microscope and scanning electron microscope (SEM) are employed to observe worn surfaces of the tool produced by various wear mechanisms and morphological features of chips. In addition, the elemental compositions of wear products are evaluated by energy-dispersive X-ray spectroscopy (EDS). As a result of the study, wear mechanisms identified in the machining tests involve adhesive wear and abrasive wear. At the initial stage of cutting process, crater wear and flank wear are the main wear patterns. At the rapid wear stage, the SEM and EDS results showed that the adhered elements of Inconel 718 alloy on the tool rake face such as Ni, Fe and Cr accelerated the tool wear rate. Meanwhile, it was found that the chip morphology was serrated type under ultra high speed cutting condition, furthermore, the tendency of serration of the chip increased with the increase in cutting speed and feed rate.

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