Self-Lubricating Iron-Based Metal Matrix Composites

2021 ◽  
pp. 41-51
Author(s):  
Shuhaib Mushtaq ◽  
M.F. Wani ◽  
Carsten Gachot ◽  
Mohd Nadeem Bhat
Materials ◽  
2020 ◽  
Vol 13 (13) ◽  
pp. 2892 ◽  
Author(s):  
Grzegorz Królczyk ◽  
Eugene Feldshtein ◽  
Larisa Dyachkova ◽  
Mariusz Michalski ◽  
Tomasz Baranowski ◽  
...  

In this paper, the features of the strength, fractures, and tribological behavior of metal-matrix composites based on the FeGr1 material are discussed. To improve the material properties, a mixture of SiC, Al2O3 and C nanoparticulates have been added to an iron-based matrix. The simplex lattice design method and hardness, compression, and bending tests were used to determine the mechanical properties. Scanning electron microscopy was applied for fracture features analysis. Different fracture types, mainly trans-crystalline quasi-brittle and brittle fracture or inter-granular fracture and microcracks were registered for the composites tested. Depending on the type and amount of ceramic additives, significant changes in strength, as well as in the fracture features of the metal-matrix composites (MMCs), were observed. Based on tribological tests, changes in the momentary coefficients of friction, temperature of the friction surface, and wear rate of the composites with nanoparticulates were described. An analysis of the worn surface morphology revealed changes in the wear process depending on the MMC composition. It was shown that the use of hybrid mixed additives based on hard ceramic nanoparticulates improved both strength and tribological properties of composites.


2012 ◽  
Vol 332 ◽  
pp. 7-16 ◽  
Author(s):  
Tahir Ahmad ◽  
Othman Mamat ◽  
Rafiq Ahmad

The present study aims to develop silica sand nanoparticles using the ball-milling process and to utilize these nanoparticles as reinforcement for iron-based metal matrix composites. Iron-based metal-matrix composites with 5, 10, 15 and 20wt.% of the processed silica sand nanoparticles were developed using powder metallurgy technique and sintered at 900°C, 1000°C and 1100°C. The results showed that the addition of silica sand nanoparticles to iron as reinforcement decreased the green density, albeit with an improvement in sintered densities. It was also observed that the increase in the sintering temperature results in an improvement of microstructure and microhardness of the composites. The maximum hardness of 168HV in iron-based composites was found with the addition of 20wt.% of silica sand nanoparticles at a 1100°C sintering temperature. It is proposed that the mechanism for the occurrence of this observed increment in microhardness is due to diffusion of silica sand nanoparticles into porous sites of the composites, resulting in the formation of FeSi phase.


Author(s):  
A. Lawley ◽  
M. R. Pinnel ◽  
A. Pattnaik

As part of a broad program on composite materials, the role of the interface on the micromechanics of deformation of metal-matrix composites is being studied. The approach is to correlate elastic behavior, micro and macroyielding, flow, and fracture behavior with associated structural detail (dislocation substructure, fracture characteristics) and stress-state. This provides an understanding of the mode of deformation from an atomistic viewpoint; a critical evaluation can then be made of existing models of composite behavior based on continuum mechanics. This paper covers the electron microscopy (transmission, fractography, scanning microscopy) of two distinct forms of composite material: conventional fiber-reinforced (aluminum-stainless steel) and directionally solidified eutectic alloys (aluminum-copper). In the former, the interface is in the form of a compound and/or solid solution whereas in directionally solidified alloys, the interface consists of a precise crystallographic boundary between the two constituents of the eutectic.


Author(s):  
M. G. Burke ◽  
M. N. Gungor ◽  
P. K. Liaw

Aluminum-based metal matrix composites offer unique combinations of high specific strength and high stiffness. The improvement in strength and stiffness is related to the particulate reinforcement and the particular matrix alloy chosen. In this way, the metal matrix composite can be tailored for specific materials applications. The microstructural characterization of metal matrix composites is thus important in the development of these materials. In this study, the structure of a p/m 2014-SiC particulate metal matrix composite has been examined after extrusion and tensile deformation.Thin-foil specimens of the 2014-20 vol.% SiCp metal matrix composite were prepared by dimpling to approximately 35 μm prior to ion-milling using a Gatan Dual Ion Mill equipped with a cold stage. These samples were then examined in a Philips 400T TEM/STEM operated at 120 kV. Two material conditions were evaluated: after extrusion (80:1); and after tensile deformation at 250°C.


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