Gas Turbine Heat Transfer and Cooling Technology

Author(s):  
Je-Chin Han ◽  
Sandip Dutta ◽  
Srinath Ekkad
Author(s):  
Jacob C. Snyder ◽  
Curtis K. Stimpson ◽  
Karen A. Thole ◽  
Dominic Mongillo

With the advances of Direct Metal Laser Sintering (DMLS), also generically referred to as additive manufacturing, novel geometric features of internal channels for gas turbine cooling can be achieved beyond those features using traditional manufacturing techniques. There are many variables, however, in the DMLS process that affect the final quality of the part. Of most interest to gas turbine heat transfer designers are the roughness levels and tolerance levels that can be held for the internal channels. This study investigates the effect of DMLS build direction and channel shape on the pressure loss and heat transfer measurements of small scale channels. Results indicate that differences in pressure loss occur between the test cases with differing channel shapes and build directions, while little change is measured in heat transfer performance.


Author(s):  
Karsten Kusterer ◽  
Gang Lin ◽  
Takao Sugimoto ◽  
Dieter Bohn ◽  
Ryozo Tanaka ◽  
...  

The Double Swirl Chambers (DSC) cooling technology, which has been introduced and developed by the authors, has the potential to be a promising cooling technology for further increase of gas turbine inlet temperature and thus improvement of the thermal efficiency. The DSC cooling technology establishes a significant enhancement of the local internal heat transfer due to the generation of two anti-rotating swirls. The reattachment of the swirl flows with the maximum velocity at the center of the chamber leads to a linear impingement effect on the internal surface of the blade leading edge nearby the stagnation line of gas turbine blade. Due to the existence of two swirls both the suction side and the pressure side of the blade near the leading edge can be very well cooled. In this work, several advanced DSC cooling configurations with a row of cooling air inlet holes have been investigated. Compared with the standard DSC cooling configuration the advanced ones have more suitable cross section profiles, which enables better accordance with the real blade leading edge profile. At the same time these configurations are also easier to be manufactured in a real blade. These new cooling configurations have been numerically compared with the state of the art leading edge impingement cooling configuration. With the same configuration of cooling air supply and boundary conditions the advanced DSC cooling presents 22–26% improvement of overall heat transfer and 3–4% lower total pressure drop. Along the stagnation line the new cooling configuration can generate twice the heat flux than the standard impingement cooling channel. The influence of spent flow in the impinging position and impingement heat transfer value is in the new cooling configurations much smaller, which leads to a much more uniform heat transfer distribution along the chamber axial direction.


2000 ◽  
Vol 16 (4) ◽  
pp. 583-589 ◽  
Author(s):  
Ralf Schiele ◽  
Sigmar Wittig

Author(s):  
Junxiong Zeng ◽  
Tieyu Gao ◽  
Jun Li ◽  
Jiangnan Zhu ◽  
Jiyou Fei

In order to further increase the gas turbine efficiency by increasing the turbine inlet temperature, an advanced cooling technology needs to be developed. Recently, mist /steam (air) cooling is considered as a promising technology to effectively cool the hot components such as gas turbine vanes and blades. A series of experimental investigations and numerical simulations conducted in the past proved the feasibility and superiority of mist cooling technology in elevated gas turbine working condition. The aim of this study is to numerically analyze the secondary flow structure and the influence of secondary flow distribution on heat transfer in steam and mist/steam cooling channels with different rib angles by using vortex core interaction. In addition, the heat transfer characteristics of steam and mist/steam in gas turbine cooling channels with rib angles of 30°, 45°, 60°, 90°, duct aspect ratio 2:1, Reynolds number ranging from 10000 to 60000 and mist ratio increasing from 2% to 8% are also investigated. The commercial software ANSYS CFX 14.5 is used to solve the 3-D steady Reynolds-averaged Navier–Stokes equations with a SST turbulent model. The numerical results of Nusselt number (Nu) distribution along the centerline of each channel with steam-only are validated with the experimental values. Numerical results indicate that the predicted results are in good agreement with the experimental data. The distribution and strength of longitudinal secondary flows in 30°, 45°, 60° ribbed channels and transverse secondary flows in 90° ribbed channel have a great influence on the distribution of Nusselt number. The averaged Nu in 30°, 45°, 60° ribbed channels is higher than that in 90° ribbed channel due to longitudinal secondary flow having a better heat transfer performance than transverse secondary flow. The decrease of averaged Nu between two neighbored ribs along inclined ribs is mainly induced by the decreased strength of longitudinal secondary flow along the same direction in 30°, 45°, 60°ribbed channels. The averaged Nu of mist/steam with 5% mist injection in the four channels increases by 97.98%–151.9% compared with steam at Re=60000. Furthermore, the averaged Nu increases by about 11.08% to 213.6% compared with steam, when the mist ratio increases from 2% to 8%. The 60°ribbed channel achieves the best heat transfer performance in mist/steam cooling channels.


Crystals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1332
Author(s):  
Srinath V. Ekkad ◽  
Prashant Singh

Liquid Crystal Thermography is a widely used experimental technique in the gas turbine heat transfer community. In turbine heat transfer, determination of the convective heat transfer coefficient (h) and adiabatic film cooling effectiveness (η) is imperative in order to design hot gas path components that can meet the modern-day engine performance and emission goals. LCT provides valuable information on the local surface temperature, which is used in different experimental methods to arrive at the local h and η. The detailed nature of h and η through LCT sets it apart from conventional thermocouple-based measurements and provides valuable insights into cooling designers for concept development and its further iterations. This article presents a comprehensive review of the state-of-the-art experimental methods employing LCT, where a critical analysis is presented for each, as well as some recent investigations (2016–present) where LCT was used. The goal of this article is to familiarize researchers with the evolving nature of LCT given the advancements in instrumentation and computing capabilities, and its relevance in turbine heat transfer problems in current times.


2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Jacob C. Snyder ◽  
Curtis K. Stimpson ◽  
Karen A. Thole ◽  
Dominic Mongillo

With the advance of direct metal laser sintering (DMLS), also generically referred to as additive manufacturing (AM), novel geometric features of internal channels for gas turbine cooling can be achieved beyond those features using traditional manufacturing techniques. There are many variables, however, in the DMLS process that affect the final quality of the part. Of most interest to gas turbine heat transfer designers are the roughness levels and tolerance levels that can be held for the internal channels. This study investigates the effect of DMLS build direction and channel shape on the pressure loss and heat transfer measurements of small-scale channels. Results indicate that differences in pressure loss occur between the test cases with differing channel shapes and build directions, while little change is measured in heat transfer performance.


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