Combustion Technology in a Novel Gas Turbine System with Steam Injection and Two-Stage Combustion.

2001 ◽  
Vol 34 (9) ◽  
pp. 1159-1164 ◽  
Author(s):  
DAIQING ZHAO ◽  
YUKI OHNO ◽  
TOMOHIKO FURUHATA ◽  
HIROSHI YAMASHITA ◽  
NORIO ARAI ◽  
...  
Author(s):  
Takeharu Hasegawa ◽  
Mikio Sato ◽  
Yasunari Katsuki ◽  
Tohru Hisamatsu

In order to improve the thermal efficiency of the oxygen-blown IGCC (Integrated Gasification Combined Cycle) for stricter environmental standards and cost-effective option, it is necessary to adopt the hot/dry gas cleaning system. In this system, the flame temperature of medium-btu gasified fuel is higher and so NOx production from nitrogen fixation is expected to increase significantly. Also the gasified fuel contains fuel nitrogen, such as ammonia, in the case of employing the hot/dry gas cleaning system. This ammonia is easily oxidized into fuel-NOx in the combustor. For contribution to the protection of the environment and low cost operations of all kinds of oxygen-blown IGCC, low NOx combustion technology for reducing both the fuel-NOx and thermal-NOx emission has to be developed. In this paper, we clarified effectiveness of applying both the two-stage combustion and the nitrogen injection, and the useful engineering guidelines for the low-NOx combustor design of oxygen-blown gasified, medium-btu fuels. Main results obtained are as follows: (1) Based on the fundamental combustion tests using the small diffusion burner, we clarified that equivalence ratio at the primary combustion zone has to be adjusted due to the fuel conditions, such as methane concentration, CO/H2 molar ratio, and calorific values of gasified fuels in the case of the two-stage combustion method for reducing fuel-NOx emission. (2) From the combustion tests of the medium-btu fueled combustor the two-stage combustion with nitrogen direct injection into the combustor results in reduction of NOx emission to 80ppm (corrected at 16% O2) or less, the conversion rate of ammonia to NOx was 35% under the gas turbine operational conditions for IGCC in the case where fuel contains 3% of methane and 2135ppm of ammonia. By means of nitrogen direct injection, the thermal efficiency of the plant improved by approximately 0.3 percent (absolute), compared with a case where nitrogen is premixed with gasified fuel. The CO emission concentration decreased drastically, as low as 20ppm, or combustion efficiency was kept higher than 99.9%. Furthermore, based on the fundamental combustion tests’ results, the ammonia conversion rate is expected to decrease to 16% and NOx emission to 26ppm in the case of gasified fuel that contains 0.1% methane and 500ppm of ammonia. From the above results, it is clarified that two-stage combustion method with nitrogen injection is very effective for reducing both the fuel-NOx and thermal-NOx emissions at once in IGCC and it shows the bright prospects for low NOx and stable combustion technology of the medium-btu fuel.


2018 ◽  
Vol 65 (11) ◽  
pp. 806-817 ◽  
Author(s):  
L. A. Bulysova ◽  
A. L. Berne ◽  
V. D. Vasil’ev ◽  
M. N. Gutnik ◽  
M. M. Gutnik

Author(s):  
A.S. Askarova ◽  
P. Safarik ◽  
S.A. Bolegenova ◽  
V.Yu. Maximov ◽  
A.O. Nugymanova ◽  
...  

Studies have been carried out using numerical modeling methods to determine the effect of the introduction of a two-stage combustion technology (OFA technology) of high-ash Karaganda coal on the characteristics of combustion processes: aerodynamics of flows, temperature and concentration (COх, NOх) fields throughout the entire volume of the combustion chamber of the BKZ-75 boiler at Shakhtinskaya TPP and at the outlet from it. Comparison with the basic regime of combustion of pulverized coal fuel, when there is no air supply through additional injectors (OFA = 0%). To implement the technology of two-stage combustion, various regimes of additional air supply through injectors were chosen: OFA equals 0% (basic version, conventional combustion), 5%, 10%, 15%, 18%, 20%, 25% and 30% of total air volume required for fuel combustion. A comparative analysis of the main characteristics of the heat and mass transfer process in the combustion chamber for the investigated modes is carried out. It is shown that an increase in the volume of additional air supplied through the injectors up to 18% leads to a decrease in the concentration of nitrogen oxide NO by 25% in comparison with traditional combustion. A further increase in the volume of additional air leads to a deterioration in these indicators. The results obtained will make it possible to optimize the combustion of low-grade fuel in the combustion chamber of the BKZ-75 boiler, increase the efficiency of fuel burnout, reduce harmful emissions and introduce a two-stage combustion technology at other coal-fired TPPs.


2006 ◽  
Vol 129 (2) ◽  
pp. 358-369 ◽  
Author(s):  
Takeharu Hasegawa ◽  
Takashi Tamaru

In order to improve the thermal efficiency of the oxygen-blown integrated gasification combined cycle (IGCC) and to meet stricter environmental restrictions among cost-effective options, a hot/dry synthetic gas cleanup is one of the most hopeful choices. The flame temperature of medium-Btu gasified fuel used in this system is high so that NOx formation by nitrogen fixation results to increase significantly. Additionally, the gasified fuel contains nitrogenous compound, as ammonia, and it produces nitrogen oxides, the fuel NOx, in the case of employing the hot/dry gas cleanup. Low NOx combustion technology to reduce both fuel-NOx and thermal-NOx emissions has been required to protect the environment and ensure low cost operations for all kinds of oxygen-blown IGCC. In this paper, we have demonstrated the effectiveness of two-stage combustion and nitrogen injection techniques, and also showed engineering guidelines for the low-NOx combustor design of oxygen-blown gasified, medium-Btu fuels. The main results obtained are as follows: (1) Based on the basic combustion tests using a small diffusion burner, we clarified that the equivalence ratio at the primary combustion zone has to be adjusted according to the fuel conditions, such as methane concentration, CO∕H2 molar ratio, and calorific values of gasified fuels in the case of the two-stage combustion method for reducing fuel-NOx emissions. (2) From the combustion tests of the medium-Btu fueled combustor, two-stage combustion with nitrogen direct injection into the combustor results in reductions of NOx emissions to 34ppm (corrected at 16% O2) or less under the gas turbine operational conditions of 25% load or higher for IGCC in the case where the gasified fuel contains 0.1% methane and 500ppm of ammonia. Through nitrogen direct injection, the thermal efficiency of the plant improved by approximately 0.3% (absolute), compared with the case where nitrogen was premixed with gasified fuel. The CO emission concentration decreased drastically, as low as 20ppm, or combustion efficiency was kept higher than 99.9%. The above results have shown that a two-stage combustion method with nitrogen direct injection is very effective for reducing both fuel-NOx and thermal-NOx emissions at once in IGCC, and it shows the bright prospects for low NOx and stable combustion technology of medium-Btu fuel.


Author(s):  
G. Pilkington ◽  
D. R. Carlisle

This paper concentrates on the combustion experience gained by the application of the Rolls-Royce Avon aero gas turbine to industrial usage and each of the following subjects is considered in detail. A brief summary of the design philosophy which has dictated the configuration of the basic aero combustion equipment. The particular implications of industrial operation as this affects the combustion system. This includes the effect of different fuels and operation for long periods in a ground level environment. The operational problems experienced to date with the basic aero equipment and the design and development work undertaken to overcome them. These problems comprise frettage, flare distortion, smoke output, starting, corrosion and combustion stability. The design and development of an improved system, now under way, which will be capable of satisfactory operation with a wide range of liquid or gaseous fuels without component change. The use of steam injection into the combustion system as a means of improving overall cycle efficiency. Consideration of the range of industrial fuels available, from diluted gases to distillate and residual oils, and their suitability for gas turbine usage. Future trends in combustion technology.


Author(s):  
M. Kuroda ◽  
Y. Ishibashi ◽  
N. Iizuka ◽  
Y. Uchiyama ◽  
I. Sato ◽  
...  

A dry two-stage low NOx combustor for a 73 MW gas turbine has been developed to meet stringent NOx limitations in Japan. This combustion system has a fuel-air control mechanism to ensure stable switching from one-stage combustion to two-stage combustion. NOx emission is very low not only at full load but also in the entire gas turbine operating range. The NOx characteristics have proved to be within the goal in full scale, full pressure combusion tests. This paper outlines the development plan and describes the structure and combustion characteristics of the low NOx combustor.


Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1236
Author(s):  
Aliya Askarova ◽  
Saltanat Bolegenova ◽  
Valeriy Maximov ◽  
Symbat Bolegenova ◽  
Nariman Askarov ◽  
...  

Using numerical methods, studies have been carried out to determine the effect of the introduction of the technology of two-stage combustion of high-ash Karaganda coal on the main characteristics of heat and mass transfer processes in the furnace of the BKZ-75 boiler at Shakhtinskaya TPP (Kazakhstan). Various regimes of supplying additional air into the combustion space, the volume of which varied from 0% (traditional basic version) to 30% of the total volume of air required for fuel combustion, have been investigated using 3D computer modeling methods. The performed computational experiments made it possible to obtain the distributions of the total velocity vector, temperature fields, concentration fields of carbon monoxide CO and nitrogen dioxide NO2 over the entire volume of the furnace and at the outlet from it. The introduction of the two-stage combustion technology made it possible to optimize the combustion of high-ash coal, since in this case there is an increase in the temperature in the torch core and a decrease in it at the outlet from the furnace, which has a significant effect on the chemical processes of the formation of combustion products. Based on the results obtained, it can be concluded that an increase in the percentage of air supplied through additional injectors to 18% leads to a decrease in the concentrations of carbon monoxide CO by about 36%, and nitrogen dioxide NO2 by 25% compared to the base case. A further increase in the volume of additional air leads to a deterioration in these indicators. The results obtained will make it possible to optimize the combustion of low-grade fuel in the furnace of the BKZ-75 boiler, increase the efficiency of fuel burnout, reduce harmful emissions into the atmosphere, and introduce a two-stage combustion technology at other coal-fired TPPs.


Author(s):  
A.S. Askarova ◽  
P. Safarik ◽  
S.A. Bolegenova ◽  
V.Yu. Maximov ◽  
A.O. Nugymanova ◽  
...  

Studies have been carried out using numerical modeling methods to determine the effect of the introduction of a two-stage combustion technology (OFA technology) of high-ash Karaganda coal on the characteristics of combustion processes: aerodynamics of flows, temperature and concentration (COх, NOх) fields throughout the entire volume of the combustion chamber of the BKZ-75 boiler at Shakhtinskaya TPP and at the outlet from it. Comparison with the basic regime of combustion of pulverized coal fuel, when there is no air supply through additional injectors (OFA = 0%). To implement the technology of two-stage combustion, various regimes of additional air supply through injectors were chosen: OFA equals 0% (basic version, conventional combustion), 5%, 10%, 15%, 18%, 20%, 25% and 30% of total air volume required for fuel combustion. A comparative analysis of the main characteristics of the heat and mass transfer process in the combustion chamber for the investigated modes is carried out. It is shown that an increase in the volume of additional air supplied through the injectors up to 18% leads to a decrease in the concentration of nitrogen oxide NO by 25% in comparison with traditional combustion. A further increase in the volume of additional air leads to a deterioration in these indicators. The results obtained will make it possible to optimize the combustion of low-grade fuel in the combustion chamber of the BKZ-75 boiler, increase the efficiency of fuel burnout, reduce harmful emissions and introduce a two-stage combustion technology at other coal-fired TPPs.


Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1382
Author(s):  
Obida Zeitoun

Gas turbine inlet air-cooling (TIAC) is an established technology for augmenting gas turbine output and efficiency, especially in hot regions. TIAC using evaporative cooling is suitable for hot, dry regions; however, the cooling is limited by the ambient wet-bulb temperature. This study investigates two-stage evaporative TIAC under the harsh weather of Riyadh city. The two-stage evaporative TIAC system consists of indirect and direct evaporative stages. In the indirect stage, air is precooled using water cooled in a cooling tower. In the direct stage, adiabatic saturation cools the air. This investigation was conducted for the GE 7001EA gas turbine model. Thermoflex software was used to simulate the GE 7001EA gas turbine using different TIAC systems including evaporative, two-stage evaporative, hybrid absorption refrigeration evaporative and hybrid vapor-compression refrigeration evaporative cooling systems. Comparisons of different performance parameters of gas turbines were conducted. The added annual profit and payback period were estimated for different TIAC systems.


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