Design of Flexible Packaging Defect Detection System Based on Machine Vision

2021 ◽  
Vol 10 (01) ◽  
pp. 28-35
Author(s):  
涛 何
Keyword(s):  
Machine Vision ◽  
Defect Detection ◽  
Detection System ◽  
Flexible Packaging

Development of a real-time machine vision system for functional textile fabric defect detection using a deep YOLOv4 model

2021 ◽  
pp. 004051752110342
Author(s):  
Sifundvolesihle Dlamini ◽  
Chih-Yuan Kao ◽  
Shun-Lian Su ◽  
Chung-Feng Jeffrey Kuo
Keyword(s):  
Machine Vision ◽  
Real Time ◽  
Defect Detection ◽  
Data Augmentation ◽  
Detection System ◽  
Vision System ◽  
Good Precision ◽  
Machine Vision System ◽  
Time Machine ◽  
Textile Fabric

We introduce a real-time machine vision system we developed with the aim of detecting defects in functional textile fabrics with good precision at relatively fast detection speeds to assist in textile industry quality control. The system consists of image acquisition hardware and image processing software. The software we developed uses data preprocessing techniques to break down raw images to smaller suitable sizes. Filtering is employed to denoise and enhance some features. To generalize and multiply the data to create robustness, we use data augmentation, which is followed by labeling where the defects in the images are labeled and tagged. Lastly, we utilize YOLOv4 for localization where the system is trained with weights of a pretrained model. Our software is deployed with the hardware that we designed to implement the detection system. The designed system shows strong performance in defect detection with precision of [Formula: see text], and recall and [Formula: see text] scores of [Formula: see text] and [Formula: see text], respectively. The detection speed is relatively fast at [Formula: see text] fps with a prediction speed of [Formula: see text] ms. Our system can automatically locate functional textile fabric defects with high confidence in real time.

scholarly journals Fabric Defect Detection System Using Stacked Convolutional Denoising Auto-Encoders Trained with Synthetic Defect Data

2020 ◽  
Vol 10 (7) ◽  
pp. 2511
Author(s):  
Young-Joo Han ◽  
Ha-Jin Yu
Keyword(s):  
Image Segmentation ◽  
Deep Learning ◽  
Machine Vision ◽  
Image Classification ◽  
Defect Detection ◽  
Detection System ◽  
Image Detection ◽  
Fabric Defect Detection ◽  
Fabric Defect ◽  
Segmentation Image

As defect detection using machine vision is diversifying and expanding, approaches using deep learning are increasing. Recently, there have been much research for detecting and classifying defects using image segmentation, image detection, and image classification. These methods are effective but require a large number of actual defect data. However, it is very difficult to get a large amount of actual defect data in industrial areas. To overcome this problem, we propose a method for defect detection using stacked convolutional autoencoders. The autoencoders we proposed are trained by using only non-defect data and synthetic defect data generated by using the characteristics of defect based on the knowledge of the experts. A key advantage of our approach is that actual defect data is not required, and we verified that the performance is comparable to the systems trained using real defect data.

scholarly journals Study on Machine Learning Based Intelligent Defect Detection System

2018 ◽  
Vol 201 ◽  
pp. 01010 ◽  
Author(s):  
Chung-Chi Huang ◽  
Xin-Pu Lin
Keyword(s):  
Machine Learning ◽  
Machine Vision ◽  
Defect Detection ◽  
Detection System ◽  
Vision System ◽  
National Development ◽  
Image Preprocessing ◽  
Testing Procedures ◽  
Metal Products

In the paper, it is proposed to develop a machine learning based intelligent defect detection system for metal products. The common machine vision system has the surface (stain, shallow pit, shallow tumor, scratches, Edge defects, pattern defects) detection, or for the processing of the size, diameter, diameter, eccentricity, height, thickness and other parts of the non-contact numerical parameters of detection. Considering the quality of the work piece and the defects of the standard, so for the quality of customized testing requirements, the study is the development of machine vision and machine learning metal products defect detection system, mainly composed of three procedures: Image preprocessing, training procedures and testing procedures. The system architecture consists of three parts: (1) Image preprocessing: we first use the machine vision. OPENCV to carry out the image pre-processing part of the product before the detection. (2) Training procedures: The algorithm of the machine learning includes the convolution neural network (CNN), chunk-max pooling is used to train the program, and the generative adversarial network (GAN) based architecture is used to solve the problem of small datasets for surface defects. (3) Testing procedures：The Python language is used to write the program and implement the testing procedures with the GPU-Based embedded hardware In industries, collecting training dataset is usually costly and related methods are highly dataset-dependent. So most companies cannot provide Big-data to be analyzed or applied. By the experimental results, the recognition accuracy can be obviously improved as increasing data augmentation by GAN-Based samples maker. Manual inspection is labor intensive, costly and less in efficiency. Therefore, this study will contribute to technological innovation, industry, national development and other applications. (1) The use of intelligent machine learning technology will make the industry 4.0 technology more sophisticated. (2) It will make the development of equipment industry be better by the machine learning applications. (3) It will increase the economics and productivity of countries for the aging of the population by machine learning.

scholarly journals Automatic Defect Detection in Spring Clamp Production via Machine Vision

2014 ◽  
Vol 2014 ◽  
pp. 1-9 ◽  
Author(s):  
Xia Zhu ◽  
Renwen Chen ◽  
Yulin Zhang
Keyword(s):  
Neural Network ◽  
Computer Vision ◽  
Machine Vision ◽  
Defect Detection ◽  
Detection System ◽  
Reliability And Validity ◽  
Laser Sensor ◽  
Defect Region ◽  
Gigabit Ethernet ◽  
Increasing Demand

There is an increasing demand for automatic online detection system and computer vision plays a prominent role in this growing field. In this paper, the automatic real-time detection system of the clamps based on machine vision is designed. It hardware is composed of a specific light source, a laser sensor, an industrial camera, a computer, and a rejecting mechanism. The camera starts to capture an image of the clamp once triggered by the laser sensor. The image is then sent to the computer for defective judgment and location through gigabit Ethernet (GigE), after which the result will be sent to rejecting mechanism through RS485 and the unqualified ones will be removed. Experiments on real-world images demonstrate that the pulse coupled neural network can extract the defect region and judge defect. It can recognize any defect greater than 10 pixels under the speed of 2.8 clamps per second. Segmentations of various clamp images are implemented with the proposed approach and the experimental results demonstrate its reliability and validity.

A machine vision-based defect detection system for nuclear-fuel rod groove

2021 ◽  
Author(s):  
Xinyu Suo ◽  
Jian Liu ◽  
Licheng Dong ◽  
Chen Shengfeng ◽  
Lu Enhui ◽  
...  
Keyword(s):  
Machine Vision ◽  
Nuclear Fuel ◽  
Defect Detection ◽  
Detection System ◽  
Fuel Rod

scholarly journals Design of Gear Defect Detection System Based on Machine Vision

2018 ◽  
Vol 108 ◽  
pp. 022025
Author(s):  
Yu Wang ◽  
Zhiheng Wu ◽  
Xianyun Duan ◽  
Jigang Tong ◽  
Ping Li ◽  
...  
Keyword(s):  
Machine Vision ◽  
Defect Detection ◽  
Detection System
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