scholarly journals Method of designing gear-honing-wheel geometries (Considering of relative sliding velocities)

2021 ◽  
Vol 15 (1) ◽  
pp. JAMDSM0010-JAMDSM0010
Author(s):  
Kouji MATSUO ◽  
Yoshitomo SUZUKI ◽  
Junichi HONGU ◽  
Daisuke IBA ◽  
Ichiro MORIWAKI
Keyword(s):  
Gear Honing

Prozess-Maschine-Interaktion des Verzahnungshonens/Process-machine-interaction for gear honing

2021 ◽  
Vol 111 (05) ◽  
pp. 336-342
Author(s):  
Christian Brecher ◽  
Thomas Bergs ◽  
Caroline Kiesewetter-Marko ◽  
Maximilian Schrank ◽  
Stephan Neus ◽  
...  
Keyword(s):  
Research Project ◽  
Machine Model ◽  
Machine Performance ◽  
Gear Honing ◽  
Process Forces ◽  
Coupled Process ◽  
Machine Interaction ◽  
Process Machine Interaction ◽  
A Current

Für die Endbearbeitung von Zahnrädern wird unter anderem das Verzahnungshonen eingesetzt. Die theoretisch erreichbare Maschinenleistung kann aufgrund auftretender Schwingungen eingeschränkt sein. In einem aktuellen Forschungsprojekt zur Abbildung der Prozess-Maschine-Interaktion beim Verzahnungshonen werden die Eigenschaften der Maschine und die Prozesskräfte berücksichtigt. In diesem Beitrag wird ein gekoppeltes Prozess-Maschine-Modell für das Verzahnungshonen vorgestellt.   One of the processes used for finishing gears is gear honing. The theoretically achievable machine performance can be limited due to occurring vibrations. A current research project for modelling the process-machine interaction in gear honing considers the characteristics of the machine and the process forces. This article presents a coupled process-machine model for gear honing.

scholarly journals Quality assurance of ring gear in cylindrical wheels at processing with combined grinding-polishing worm disk

2019 ◽  
Vol 2018 (2) ◽  
pp. 22-28
Author(s):  
Владимир Макаров ◽  
Vladimir Makarov ◽  
Наталья Ворожцова ◽  
Natalia Vorozhtsova ◽  
Александр Горбунов ◽  
...  
Keyword(s):  
Quality Assurance ◽  
Surface Layer ◽  
Quality Parameters ◽  
Experimental Investigations ◽  
Ring Gear ◽  
Micro Hardness ◽  
Gear Grinding ◽  
Gear Honing ◽  
Surface Residual Stresses ◽  
Comparative Results

The investigation results of technological potentialities in the finish gear grinding of a ring gear of cylindrical wheels with the combined grinding-polishing worm disk with the assurance of geometrical accuracy and quality parameters of a surface layer are shown. The comparative results of experimental investigations of the structure of surface micro-hardness, its depth and surface residual stresses at cog-wheels finish processing with gear honing and gear polish are given.

Approach for modeling elasticity in the gear honing process

2019 ◽  
pp. 1697-1706
Author(s):  
M. Schrank ◽  
C. Kiesewetter-Marko ◽  
C. Lopenhaus ◽  
A. Epple ◽  
T. Bergs ◽  
...  
Keyword(s):  
Gear Honing

Kinematics Model for Tooth-Skipped Gear Honing

2015 ◽  
Author(s):  
Bo Yu ◽  
Jiachun Lin ◽  
Zhaoyao Shi
Keyword(s):  
High Speed ◽  
Processing Efficiency ◽  
Kinematics Model ◽  
Gear Honing ◽  
Gear Manufacturing ◽  
Measuring Machine ◽  
First Time ◽  
High Processing ◽  
Meshing Process ◽  
Integrated Error

As gears that have been honed offer excellent wear characteristics and are extremely quiet, gear honing has become an essential part in the production of high-speed transmissions. In this paper, a novel gear honing technology based on toothskipped gearing theory is proposed. So far, this theory has been used only in the gear dynamic integrated error measuring machine, which was invented by a Chinese engineer. It is the first time that the theory has been introduced into gear manufacturing. Firstly, the whole tooth-skipped honing process is analyzed by taking the rack and pinion as an example. Secondly, the kinematics model of relationship between the rack and the gear is established, which takes the rack addendum meshing process, the gear addendum meshing process and the involute meshing process into consideration. Finally, the boundary points of each process are analyzed. The velocity curve of the gear to be manufactured is obtained. Tooth-skipped gear honing as a gear fine finishing approach has high processing efficiency and can increase the gear quality.

The Deformation Analysis on Tooth Profiles with Electroplated CBN Hard Gear-Honing-Tools

2012 ◽  
Vol 426 ◽  
pp. 159-162 ◽  
Author(s):  
Man Dong Zhang ◽  
H.H. Zhao ◽  
Ming Lv
Keyword(s):  
Gear Tooth ◽  
Tooth Profile ◽  
Tooth Surface ◽  
Deformation Analysis ◽  
Normal Deformation ◽  
Gear Honing ◽  
Important Means ◽  
Profile Errors ◽  
Tooth Profile Errors ◽  
Exact Analytical Method

Using electroplating CBN hard gear-honing-tools with standard involute, the vicinity of the workpiece tooth pitch circle will be a “mid concave” error, the root of the tooth will be a “dig root” error generally. For the formation factors of the error are more complex, it is difficult to calculate errors with an exact analytical method. To this end, by using Pro/E and ANSYS software, the contact analysis of electroplating CBN hard honing process was simulated. The honed tooth surface normal deformation analysis was the important means to determine extent of tooth profile error, through the normal deformation analysis based on simulation results, the location and extent of normal deformation was determined. Practice shows that the location and extent of the normal deformation has been a certain relationship with processing gear tooth profile errors. It is provided a theoretical basis to make the gear-honing tooth surface modification as possible.

Sign in / Sign up

Export Citation Format

Share Document