2108 A Modular Product Design Method Considering Defense from Leakage of Synthetic Functions : A Case Study on a Paper Handling Equipment

2009 ◽  
Vol 2009.19 (0) ◽  
pp. 259-261
Author(s):  
Akihiro Hirao ◽  
Tsuyoshi Koga ◽  
Takashi Niwa ◽  
Kazuya Oizumi ◽  
Kazuhiro Aoyama
Keyword(s):  
Product Design ◽  
Design Method ◽  
Modular Product

A Modular Product Design Method to Improve Product Social Sustainability Performance

2015 ◽  
Author(s):  
Junfeng Ma ◽  
Gül E. Okudan Kremer
Keyword(s):  
Product Design ◽  
Clustering Algorithm ◽  
Focal Point ◽  
Design Method ◽  
Social Sustainability ◽  
Social Responsibilities ◽  
Labor Time ◽  
Modular Product ◽  
Potential Synergy

Sustainability has been the emphasis of intense discussion over recent decades, but mostly focused on addressing critical aspects of environmental issues. An increasing awareness of social responsibilities and ever-shifting customer requirements have led manufacturers to consider social sustainability during the design phase in tandem with addressing environmental concerns; thus, design for social sustainability has evolved as a new product design direction. Modular product design (MPD), has been widely used in both academia and industry because of its significant benefits in design engineering. Because of the potential synergy, investigating design for social sustainability in association with MPD holds promise as a field of investigation. In this paper, we introduce a novel MPD approach that uses the elements of key component specification and product impact on social sustainability. The key components carry core technologies or have the highest sustainability effects in a product (i.e., the most costly or environmentally polluting parts). Product competitiveness strongly relies on a few key components that should be a focal point during product development. However, to the best of our knowledge, key components have not been well addressed in modular product design. In this paper, we employ labor time as an indicator to measure social sustainability. A heuristic-based clustering algorithm with labor time optimization is developed to categorize components into modules. A coffee-maker case study is conducted to demonstrate the applicability of the proposed methodology.

HOME: House Of Modular Enhancement—a Tool for Modular Product Redesign

2002 ◽  
Vol 10 (2) ◽  
pp. 153-164 ◽  
Author(s):  
J. C. Sand ◽  
P. Gu ◽  
G. Watson
Keyword(s):  
Lead Time ◽  
Modular Design ◽  
Design Method ◽  
Product Architecture ◽  
Functional Requirements ◽  
Overall Design ◽  
System A ◽  
Modular Product ◽  
Design And Manufacturing

Product modularization aims to improve the overall design, manufacturing, operational, and post-retirement characteristics of products by designing or redesigning the product architectures. A successful modular product can assist the reconfiguration of products, while reducing the lead-time of design and manufacturing and improving the ability for upgrading, maintenance, customization and recycling. This paper presents a new modular design method called the House Of Modular Enhancement (HOME) for product redesign. Information from various aspects of the product design, including functional requirements, product architecture and life cycle requirements, is incorporated in the method to help ensure that a modularized product would achieve the objectives. The HOME method has been implemented in a software system. A case study will be presented to illustrate the HOME method and the software.

DSM-Based Product Representation for Retirement Process-Based Modularity

2009 ◽  
Author(s):  
Xiaoxia Lai ◽  
John K. Gershenson
Keyword(s):  
Product Design ◽  
Modular Design ◽  
Design Method ◽  
Value Added ◽  
Design Methods ◽  
Process Efficiency ◽  
Modular Architecture ◽  
Product Representation ◽  
Modular Product ◽  
Product Modularity

Researchers have expanded the definition of product modularity from function-based modularity to life-cycle process-based modularity. In parallel, measures of product modularity have been developed as well as corresponding modular product design methods. However, a correct modularity measure and modular design method are not enough to realize modular product design. To apply the measure and design method correctly, product representation becomes an important aspect of modular design and imperative for realizing the promised cost savings of modularity. In this paper, a representation for retirement process-based modular design has been developed. Built upon previous representations for assembly and manufacturing-based product design, the representation includes a process similarity matrix and a process dependency matrix. The retirement process-based similarity is based on the similarity in components’ post-life intents (recycling, reuse, disposal), and either the degree of their material compatibility if the components will be recycled, or their disassembly direction or disassembly tools if they need to be disassembled from each other for retirement. Process similarity within a module leads to increased process efficiency (the elimination of non-value added tasks) from the sharing of tooling/equipment. Retirement process-based dependency is developed based on disassembly difficulty, one aspect of the physical interactions between components. Retiring components together as a module to eliminate disassembly and differential processing and reducing the disassembly difficulty between the modules can increase the efficiency of the retirement process. We have first presented which process elements we should consider for defining retirement process similarity and dependency, and then constructed the respective similarity and dependency factors tables. These tables include similarity and dependency factors, which, along with their quantifications, are used to determine a product’s modular architecture to facilitate the retirement process. Finally, a fishing reel is used to illustrate how to apply these factors tables to generate the similarity and dependency matrices that represent a product for retirement-process based modular design. Using these representations as input to the DSM-based modular design methods, we can achieve a design with a modular architecture that improves the retirement process efficiency and reduces retirement costs.

Modular product design for additive manufacturing of satellite components: maximising product value using genetic algorithms

2019 ◽  
Vol 27 (4) ◽  
pp. 331-346 ◽  
Author(s):  
Olivia Borgue ◽  
Massimo Panarotto ◽  
Ola Isaksson
Keyword(s):  
Additive Manufacturing ◽  
Product Design ◽  
Design Concepts ◽  
Modular Product ◽  
Trade Offs ◽  
Function Modelling ◽  
Part Consolidation ◽  
Component Interface ◽  
Optimisation Algorithms

For space manufacturers, additive manufacturing promises to dramatically reduce weight and costs by means of integral designs achieved through part consolidation. However, integrated designs hinder the ability to change and service components over time – actually increasing costs – which is instead enabled by highly modular designs. Finding the optimal trade-off between integral and modular designs in additive manufacturing is of critical importance. In this article, a product modularisation methodology is proposed for supporting such trade-offs. The methodology is based on combining function modelling with optimisation algorithms. It evaluates product design concepts with respect to product adaptability, component interface costs, manufacturing costs and cost of post-processing activities. The developed product modularisation methodology is derived from data collected through a series of workshops with industrial practitioners from three different manufacturer companies of space products. The implementation of the methodology is demonstrated in a case study featuring the redesign of a satellite antenna.

scholarly journals Exploring an AM-Enabled Combination-of-Functions Approach for Modular Product Design

Designs ◽  
2018 ◽  
Vol 2 (4) ◽  
pp. 37 ◽  
Author(s):  
Charul Chadha ◽  
Kathryn Crowe ◽  
Christina Carmen ◽  
Albert Patterson
Keyword(s):  
Product Design ◽  
State Of The Art ◽  
Free Form ◽  
Life Cycle Costs ◽  
Modular Product ◽  
Current State ◽  
Modular Products ◽  
Design And Manufacturing ◽  
Complex Parts

This work explores an additive-manufacturing-enabled combination-of-function approach for design of modular products. AM technologies allow the design and manufacturing of nearly free-form geometry, which can be used to create more complex, multi-function or multi-feature parts. The approach presented here replaces sub-assemblies within a modular product or system with more complex consolidated parts that are designed and manufactured using AM technologies. This approach can increase the reliability of systems and products by reducing the number of interfaces, as well as allowing the optimization of the more complex parts during the design. The smaller part count and the ability of users to replace or upgrade the system or product parts on-demand should reduce user risk, life-cycle costs, and prevent obsolescence for the user of many systems. This study presents a detailed review on the current state-of-the-art in modular product design in order to demonstrate the place, need and usefulness of this AM-enabled method for systems and products that could benefit from it. A detailed case study is developed and presented to illustrate the concepts.

Research of Variant Design Method for Product-Level

2010 ◽  
Vol 102-104 ◽  
pp. 22-26
Author(s):  
Zong Yan Wang ◽  
Shu Fang Wu ◽  
Long Liang Pang
Keyword(s):  
Product Design ◽  
Parametric Design ◽  
Design Method ◽  
Product Configuration ◽  
Variant Design ◽  
Product Level ◽  
Modular Product ◽  
Traditional Design ◽  
Design Cycle ◽  
The Cost

To solve the problem such as large amounts of repeated designs and long design cycle in the traditional design process of crane, by analyzed the current variant design methods, a product-level variant design method was presented based on product configuration technology, parametric design technology and modular product design. The theory and the flow of variant design were explained in detail. A variant design platform for portal crane was developed. Based on making the best of enterprise resource, the product design efficiency was improved and the cost of the production reduced.

An Efficient Branch-and-Bound Algorithm for Interface-Based Modular Product Design and Performance Evaluation

2013 ◽  
Vol 13 (4) ◽  
Author(s):  
John Jung-Woon Yoo ◽  
Anirudh Aryasomayajula ◽  
Seung Ki Moon
Keyword(s):  
Performance Evaluation ◽  
Product Design ◽  
Branch And Bound ◽  
Branch And Bound Algorithm ◽  
Planning Problem ◽  
Modular Product ◽  
And Performance ◽  
Main Components ◽  
Machine Readable

In our earlier work, we have proposed a cyberinfrastructure-based collaboration system for modular product design. One of the main components of the system is a design repository to which suppliers can upload the descriptions of their components using machine-readable, interface-based component description language, so that manufacturers can refer to the descriptions during product design phases. In this paper, we propose an efficient algorithmic approach based on a branch-and-bound (BnB) algorithm to support product design using the interface-based component descriptions stored in the design repository. This product design problem is categorized into a planning problem, whose complexity is known as non-deterministic polynomial-time (NP) hard. For performance evaluation, we compare the performance of the branch-and-bound algorithm with that of a depth-first search (DFS) algorithm, which is an exhaustive search method. This paper describes the details of the proposed branch-and-bound algorithm using a case study and experimental results are discussed.

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