scholarly journals Tool wear mechanism in turning operation of microalloyed and quenched-tempered steels at different cutting conditions

Author(s):  
Ali EBRAHIMI ◽  
Mohammad Mohsen MOSHKSAR ◽  
Sirus JAVADPOR



2009 ◽  
Vol 24 (4) ◽  
pp. 476-483 ◽  
Author(s):  
Ercan Sayit ◽  
Kubilay Aslantas ◽  
Adem Çiçek




Author(s):  
Aruna Prabha Kolluri ◽  
Srinivasa Prasad Balla ◽  
Satya Prasad Paruchuru

Abstract The 3D Finite element method (FEM) is an efficient tool to predict the variables in the cutting process, which is otherwise challenging to obtain with the experimental methods alone. The present study combines both experimental findings and finite element simulation outcomes to investigate the effect of tool material on output process variables, such as vibrations, cutting temperature distribution and tool wear mechanism. Machining of popular aerospace materials like Ti-6Al-4V and Al7075 turned with coated and uncoated tools are part of the investigation. The authors choose the orthogonal test, measured vibrations and cutting temperatures and used FE simulations to carry out the subsequent validations. This study includes the influence of the predicted heat flux and temperature distribution on the tool wear mechanism. The main aim of this study is to investigate the performance quality of uncoated and coated carbide tools along with its thermal aspects. Comparison of experiment and simulation outcomes shows good agreement with a maximum error of 9.02%. It has been noted that the increase of cutting temperature is proportional to its cutting speed. As the cutting speed increases, it is observed that vibration parameter and flank wear value also increases. Overall, coated carbide turning insert tool is the best method for metal turning with higher rotational speeds of the spindle.



2006 ◽  
Vol 315-316 ◽  
pp. 536-540 ◽  
Author(s):  
Ming Zhou ◽  
X.D. Liu ◽  
S.N. Huang

The development of the capability to machine glass materials to optical quality is highly desirable. In this work, the deformation characteristics of brittle materials were analyzed by micro and nano indentations. Diamond cutting of optical glass BK7 was performed in order to investigate the tool wear mechanism in machining of brittle materials and the effect of tool vibration on material removal mechanism. The tool wear mechanism was discussed on the basis of the observation of wear zone. Ductile-mode cutting has easily been achieved with the application of ultrasonic vibration during cutting of glass. It was confirmed experimentally that the tool wear and surface finish were improved significantly by applying ultrasonic vibration to the cutting tool.





Wear ◽  
1997 ◽  
Vol 212 (1) ◽  
pp. 59-65 ◽  
Author(s):  
Y.Kevin Chou ◽  
Chris J. Evans


Measurement ◽  
2020 ◽  
pp. 108554
Author(s):  
Junyan Ma ◽  
Decheng Luo ◽  
Xiaoping Liao ◽  
Zhenkun Zhang ◽  
Yi Huang ◽  
...  


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